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10.0

really awful
Crashes / Fires:
2 / 5
Injuries / Deaths:
2 / 0
Average Mileage:
28,090 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2016 Ford F-150 engine problems

engine problem

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2016 Ford F-150 Owner Comments (Page 1 of 12)

problem #232

May 272024

F-150

  • miles

A D V E R T I S E M E N T S

Started July 2023. No code ever shows when issue happens. Ford technician has personally taken it home (with our permission) at night then driven it back to work (last July) and couldn't get the issue to occur. When idling at a stop sign/light, the vehicle will vibrate then stall. Have to put the truck in park from drive, touch brake and push start button to get it going again. We spent $1700 in January 2024 where they replaced some computer program. This did NOT fix the problem. Yesterday, we went to Pensacola, FL from Foley, AL and it stalled 5 times when idling. In the 10 months this has been happening, we can go two to three weeks without it stalling, then it will stall 1-3 times in the same trip. Researched internet - this seems to be a common problem but did not find a common resolution. So for now, we are thinking this is an engine issue. We haven't received any codes for any other issues. Also, Ford had a recall on this truck model for random tailgate opening. WE did take the truck in for this recall. This too did not fix the problem. Our hands are tied. I'm putting yesterday's date and information. It started July 2023 after 4th of July.

- Foley, AL, USA

problem #231

May 172024

F-150

  • 62,533 miles
The contact owns a 2016 Ford F-150. The contact stated that the vehicle was taken to the dealer for routine brake maintenance, and it was discovered that there was an oil pan leak present. No warning lights were illuminated. The dealer informed the contact that the vehicle was out of warranty and the repair would be out of pocket. The vehicle was not repaired. The contact stated that the manufacturer recognized that the oil pan had been improperly manufactured before and currently there was a permanent repair. The manufacturer was made aware of the failure and confirmed that the vehicle was out of warranty. The failure mileage was 62,533.

- Birch Run, MI, USA

problem #230

May 092024

F-150

  • miles
Bad valve guide causing oil to leak past into the cylinder head. Bad smoke at startup and poor gas mileage. Motor needs replacement because it's cheaper than replacing the bad guides or cylinder heads.

- Sussex, WI, USA

problem #229

May 082024

F-150

  • miles

A D V E R T I S E M E N T S

When driving the transmission will shift to different settings forcing the rear wheels to lock up and sending the truck into limp mode. The wrench light will appear for a short amount of time and the truck will go back to running like normal. I was told by the dealer the Transmission Lead Frame needs to be replaced and my vehicle is currently in the shop facing a $1500 repair. I had the power train control module replaced a few weeks ago because the truck had similar problems but not to the extreme of what I faced yesterday [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Hinesville , GA, USA

problem #228

Mar 242023

F-150

  • miles
exhaust manifold studs cannot support the weight of the manifold and turbo and end up breaking, ultimately causing exhaust leaks into the passenger cabin creating a toxic air quality inside the vehicle. Ford has redesigned the part to have an additional bolt as this is a common problem. There should be a forced recall with Ford to repair vehicles effected by this and install the upgraded part. I've received quotes from mechanics of several thousand dollars to repair this. Ford needs to take care of this. I have 75k miles on my vehicle.

- Aloha, OR, USA

problem #227

Mar 292024

F-150

  • miles
The engine in my 2016 2.7L ecoboost F-150 overheated, while I was driving on the highway, without any warning that the temperature in the engine was rising. The temperature rose so much the engine cracked, resulting in a catastrophic failure. The coolant temp sensor came on when it cracked but the damage was done. There was absolutely no warning I was having a mechanical issue prior to the damage. I was barely able to get it onto the shoulder of the highway, with my children in the backseat. On top of that, Ford has made it impossible to find a replacement engine for that model. I have been fighting for months to find a replacement. The dealerships inform me they can't get a new engine because Ford no longer produces it. I spoke directly to Ford customer relations and they confirmed there is no replacement and are not willing to help me. My truck is currently at a mechanics shop and available to be inspected if necessary. I know of several other F150s that have experienced the same issue. Ford knew they had a problem with the ecoboost engine and have done nothing to fix it.

- Clarksburg, WV, USA

problem #226

May 012024

F-150

  • miles

A D V E R T I S E M E N T S

I have 79k miles on my truck. Its almost 8 years old. I was told by ford and by a ford dealership that my exhaust manifold was covered. Now they are saying its not. It is leaking exhaust into the cabin because its leaking exhaust fromt the engine. They want $5,000 to fix it. When I went online, I find out this is very very common. Shouldn't this be a recall for safety? Also, their own warranty covers emmissions up to 8 yrs or 80k miles. Thank you.

- North East, MD, USA

problem #225

Apr 262024

F-150

  • miles
Car abruptly switched gear and slowed down while driving. Stepped on the gas but the car did not move while the rpm was spiking

- Stoughton , MA, USA

problem #224

Oct 012022

F-150

  • 91,000 miles
The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power. There was an abnormal ticking and rattling noise detected. The check engine warning light was illuminated. The local dealer was contacted but was unable to duplicate the failure. The vehicle was not repaired. The contact who is an independent mechanic stated that the failure was due to the camshaft phasers. The manufacturer was contacted and opened a case. The approximate failure mileage was 91,000.

- North Grosvenor Dale, CT, USA

problem #223

Mar 112024

F-150

  • miles
2016 Ford F150 Platinum 5.0L V8 with automatic 6R80 transmission. Erratic gear shifting while driving. Sometimes not getting out of/stuck in 3rd gear and sometimes not downshifting below 3rd gear. Orange wrench or illuminated MIL light came on followed by a solid check engine light. Took it to dealership - DTC P0720 and P0722 appeared. Dealership tech states that he reprogrammed the PCM and output shaft speed sensor, and that the next step is to drive it and see how it does and if it didn-??t fix the problem then he will have to change the molded leadframe. This issue is exactly the same issue as the customer satisfaction program 19N01. The safety concern is I don-??t want to drive it around, waiting for the leadframe to fail one day while I-??m driving down the freeway with my family in 6th gear and have the truck shift abruptly to 3rd or 1st gear and lose control. This issue is exactly like the 19N01 with the same 6R80 transmission.

- Beaumont , TX, USA

problem #222

Mar 092024

F-150

  • 79,000 miles

A D V E R T I S E M E N T S

The contact owns a 2016 Ford F-150. The contact stated while the vehicle was in the dealer for a repair, the diagnostic test discovered that there was oil leaking and the valve cover needed to be replaced. No warning light was illuminated. The manufacturer was made aware of the issue and informed the contact to call the NHTSA Hotline. The approximate failure mileage was 79,000.

- Sterling, VA, USA

problem #221

Jan 012024

F-150

  • miles
The bolts on the exhaust manifold cannot withstand the torque and heat generated from the engine and turbos. The bolts snap and cause sagging and warping of the manifolds, which allow for unfiltered exhaust fumes to release into the engine bay and sequentialy into the main cabin. This not only causes carbon filled exhaust enter the environment, but it also exposes to passengers as well as any children in the cabin to carbon dioxide and carbon monoxide. This is a known design flaw by the engineers at Ford, and they have released a second generation of the manifold including an additional bolt hole. There have also been aftermarket parts created for this with more bolt holes to match the amount of holes that are available in the engine. Being a this is a known design flaw and increases environmental and personal risk, should be formally acknowledged by Ford and a recall should be administered at the cost of the company.

- Mckinney, TX, USA

problem #220

May 012023

F-150

  • miles
Vehicle stalls out at an idle. Several forum postings on Ford forums that owners of 2015 to 2017 F150 5.0 truck have had the same issues. Several users have said ford has replaced the VVT solenoid, and the issue has been resolved.

- Vineland, NJ, USA

problem #219

Feb 102024

F-150

  • miles
Saturday 2/10/24 my check engine light came on and it is throwing P2005/P2007 which is apparently really common. The intake manifold needs to be changed. The 1st place I looked they have been waiting over a year for parts and it is a pretty expensive repair for something that is well known and very common. It causes idling issues when stopping and other people reported no power when taking off which could be a huge safety issue. I am not sure how FORD can have an issue this big and it not be recalled.

- Austin, TX, USA

problem #218

Feb 012024

F-150

  • miles
Check engine light just came on. Before that engine would shutter then stall. No steering and brakes could end up poorly. Think this is a safety hazard

- Glenolden, PA, USA

problem #217

Sep 252023

F-150

  • miles
plastic oil pan leaking. had to replace it with a factory improved since many problems have been reported with this truck. Replacement cost was $1,343.87. The electrical problems deals with the radio sometimes it does not work until the next day. Has been that day since day 1 with the new truck. Dealership said nothing was wrong!!!!

- Council Bluffs, IA, USA

problem #216

Jun 262022

F-150

  • 90,000 miles
The contact owns a 2016 Ford F-150. The contact stated while driving 55-60 MPH, the vehicle went into LIMP Mode and lost motive power. There was no warning light illuminated. The contact was able to veer to the side of the road. The contact turned off the vehicle and restarted the vehicle after a while. The contact continued driving; however, the failure recurred several times while driving. The contact was able to drive to the residence. The vehicle was towed to the dealer, where unknown repairs were performed. Additionally, the contact stated while driving 20 MPH on a slight incline and depressing the accelerator pedal, the vehicle failed to respond. The message "Hill Assist Not Working" was displayed. The contact stated that she reversed at 3 MPH to her residence. The contact stated that the failure recurred several times while driving on a level road. The contact veered to the side of the road and shifted into Sport(S) mode, and was able to drive 30-35 MPH. The vehicle was taken to Rocky Mountain Yeti Pinedale Jeep RAM (153 S Entertainment Ln, Pinedale, WY 82941), where it was diagnosed that the throttle body had failed and needed to be replaced. The vehicle was repaired. Additionally, the contact stated that the windshield wipers failed to disengage and remained on slow intermittent mode. The dealer reset the windshield wipers setting; however, the failure persisted. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that the VIN was not included in a recall. The failure mileage was approximately 90,000.

- Boulder, WY, USA

problem #215

Jan 012022

F-150

  • miles
My truck continues to stall at stop signs, traffic lights and when just idling. This is unacceptable and a hazard to me and other traffic.

- Columbus, OH, USA

problem #214

Feb 222021

F-150

  • miles
My 2.7L echo-boost engine had to have 2 cylinder heads replaced at 62K miles, fortunately I had purchased the extended warranty. I have since learned this is an engine design that is prone to this problem. Unfortunately they are still allowed to put these engines in their trucks. I have since purchased additional warranty to protect myself from further expense related to the bad engine design. I'm upset that when I go to sell my truck the carfax report will include this engine issue and my truck will be devalued for it. Prior to my taking it to the dealer, my check oil light was coming on with no trace of an oil leak anywhere, they knew right away what the cause was because they had seen this problem many times before. It took them 6 weeks to get my truck repaired. The warranty company kept stalling on whether they were going to pay for the repair, which eventually they did.

- East Alton, IL, USA

problem #213

Aug 152023

F-150

  • miles
Merging onto interstate and truck begins to shutter and won't accelerate accordingly. Pull over and when the truck comes to a stop and idles the oil gauge begins to move erratically. Took truck in for an inspection on August 15, 2023. Mechanic stated intake manifold needed to be replaced due to malfunction (flaps not opening to allow airflow). Mechanic also stated that replacement part was on national backorder with no release date.

- West Memphis, AR, USA

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