Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety.

Print this page

1.1

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
170,000 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Express fuel system problems

fuel system problem

Find something helpful? Spread the word.
Get notified about new defects, investigations, recalls & lawsuits for the 2004 Chevrolet Express:

Unsubscribe any time. We don't sell/share your email.

2004 Chevrolet Express Owner Comments

problem #1

Jul 242011

Express 8-cyl

  • 170,000 miles

A D V E R T I S E M E N T S

Gasoline and gasoline vapor was escaping from the fuel filler pipe leading to the fuel tank on a 2004 Chevy express van 3500 series. The filer pipe was rusted through. There was a seam on the pipe where the rust through occurred. Gasoline was dripping from this hole during gasoline fill up and vapors were entering the passenger compartment. We had it replaced by a certified mechanic because it was a potentially explosive situation, according to the mechanic. This was reported to GM. There was no recall on this part, so GM refused to pay for the cost of the replacement part and labor. The replacement part is now plastic. So GM must have recognized the problem (but failed to recall) and changed the pipe to a rust-proof material.

- Lawrenceburg, IN, USA

Search CarComplaints.com for these popular complaint phrases...

Not what you are looking for?