Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety.

Print this page Notes: The Chevy Express is mechanically identical to the GMC Savana.


hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
71,500 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Express fuel system problems

fuel system problem

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2004 Chevrolet Express Owner Comments

problem #2

Apr 242013


  • 39,000 miles


The contact owns a 2004 Chevrolet Express 3500. The contact stated that the fuel tank pipe was severely rusted and was leaking. The vehicle was taken to an independent mechanic for diagnosis. The vehicle was not repaired. The manufacturer was not made aware of the defect. The approximate failure mileage was 39,000. The VIN was unavailable.

- Toledo, IL, USA

problem #1

Jul 122011

Express 8-cyl

  • 104,000 miles
Dangerous as gas tank rusted through on top and left side after only rougly 100,000 miles.

- Green Bay, WI, USA

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