We don't have a lot of complaints on file for the Chevrolet Express 3500 Van (although feel free to add yours here) -- it's either not very popular ... or it's very, very good.
The 2004 Chevrolet Express 3500 Van has the most complaints, & the most-reported problem is also with the 2004 Express 3500 Van for side door hinge pins seizing up.
Worst Reported Problems with the Express 3500 Van
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Latest Owner Complaints About the Express 3500 Van
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stalled, steering wheel locked up, could not restart -- 2004 Express 3500 Van:
This stalling issue was happening from the get go. Truck is a lemon but chevy declines to admit there is an issue, all that the dealer wanted to do is say for the age it is not worth it, as we walked out to the lot they wanted to sell me a new truck. I don't want that now, should have exchanged ... Read more »
This problem has been reported 1 times by other 2004 Express 3500 Van owners.
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natural gas hose leaks -- 2004 Express 3500 Van:
I have a factory installed natural gas bi fuel vehicle. The natural gas flex hose was rubbing the heater hose which caused a leak. The replacement hose was $900 and the cost to replace the hose would be $300. I coated the hose in epoxy resin and tied the hose so it would not rub the heater ... Read more »
This problem has been reported 1 times by other 2004 Express 3500 Van owners.
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side door hinge pins seizing up -- 2004 Express 3500 Van:
I have a 2004 chevy 3500 express van with the swing out side doors. The hinge pins are seizing so bad that the body flexes when I open them. Warranty is expired and GM won't help. This is not an uncommon problem with these vans. It can be a safety issue because a child or old person may not ... Read more »
This problem has been reported 1 times by other 2004 Express 3500 Van owners.