Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety. Notes: The 2002 Ford Explorer is hands-down our worst vehicle on record. "Avoid like the plague" is putting it lightly.

The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Another common problem for the 2002-2003 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.


pretty bad
Typical Repair Cost:
No data
Average Mileage:
80,000 miles
Total Complaints:
2 complaints

Most Common Solutions:

  1. not sure (2 reports)
2002 Ford Explorer AC / heater problems

AC / heater problem

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2002 Ford Explorer Owner Comments

problem #2

Oct 072008

Explorer Eddie Bauer 4.6L V8

  • Automatic transmission
  • 60,000 miles


A/C unit randomly blows hot out of drivers side and cool out of passenger side. We do have dual AC units, but this is just random, happens 3-4 times a month. I just recently got rid of this POS and I bought a 2010 Hyundai Santa Fe. I hope it has less problems.

- , San Diego, CA, USA

problem #1

Mar 162010

Explorer XLT 4.6L V8

  • Automatic transmission
  • 100,000 miles

We have a single zone A/C package with rear console vents. When A/C is on, cool air blows out of the passenger side vents and warm air out of the driver side vents. Again, we do NOT have a dual zone system, so I don't even know how that is possible, but the Exploder never ceases to amaze me with its ability to fail. I haven't had it looked at yet since I know it will be a real pain to pull apart the dash and diagnose. A real pain to someone means it will be expensive for me.

- , Atlanta, GA, USA

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