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CarComplaints.com Notes: The 2002 Ford Explorer is hands-down our worst vehicle on record. "Avoid like the plague" is putting it lightly.

The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Another common problem for the 2002-2003 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.

6.6

fairly significant
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
10,300 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2002 Ford Explorer wheels / hubs problems

wheels / hubs problem

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2002 Ford Explorer Owner Comments

problem #2

Feb 012007

Explorer

  • miles

A D V E R T I S E M E N T S

I bought a used 2002 Ford Explorer from evergreen Ford in issaquah Washington. The salesmen told me the car had great tires and they would not need to be replaced for a while. When I took the car to get serviced for the first time (about a month after I bought it) I was told the tires were bald and the car was deemed unsafe to drive - they could not believe I was driving around with such bad tires. When I called the dealership they were abusive and extreamly rude over the phone, they would take no responsibility.

- Seattle, WA, USA

problem #1

Feb 192004

Explorer

  • 20,600 miles
While driving front tire tread separated. Dealerships mechanic was notified, but had not resolved the problem. Michelin, size P235/70R16.

- Fairfax, VA, USA

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