2003 Ford explorer took us on a interstate highway then exited in Iowa to head to the mall when it started shaking like it had a bad tire. I checked the tires nothing wrong with them & are in good working order also have legal tread depth... After shopping @ the mall We had left to return home & the shaking got worse than before so I checked the tires, all fine then I removed the hub caps and all but one stud was holding the tire & rim on the others snapped off the hub & bearing housing (front passenger lugs). We had to have it towed by dealer for repairs over $600.00 because the damages also took out the break assembly & rim... With 3 little girls in the car could have been deadly if this happened on the interstate highway. Ford I really like your products, Give me safety too is all I ask...

4 of the 5 right rear wheel lugs have sheared off and the 5th is loose. Looks to be recent event as my wife was just in 9 days ago for a tire check & the tech didn't mention anything about loose lugs during inspection. That was just 9 days ago! Also had one lug replaced on front left wheel about a year ago, as it was cracked. At that time the tires were rotated and all was well, up to last night when my wife & daughter were coming home from school event and the wheel began to wobble excessively. Fortunately she was almost home & made it to the driveway at a slow crawl. This could have easily been a major accident had the wheel separated. Come on FORD! Fix this multi-complaint lug failure and ISSUE A RECALL on these lugs! Lives hang in the balance!!!!

My wheel didn't actually come off, but it was about to. I was driving home at 2:00am from a dance club (and no, I wasn't drunk - I don't drink). I thought I was getting a flat tire. I pulled over about 15 mins from home (had a 30 min drive in total) to check my right rear tire, & low & behold it was a lug problem. Of 5 lugs, two were sheered off & two more were missing the nuts. Only one was complete. This had actually happened to me about four years ago as well, on the same wheel. I was chalking this up to incompetency at the garage where five weeks before I had had new tires installed; however, after having the lugs replaced FOR FREE (as I requested), the garage is telling me that that particular wheel looks a little corroded and maybe that's what's causing the problem. (They checked the torque on all the other wheels & they were all where they were supposed to be.) When this happened before it was a Ford dealer who had worked on the car & thus repaired it for me. Nobody ever said anything about my wheel being corroded. So what the heck is the solution? Do I need a new wheel? And after seeing all the reports of wheels falling off or lugs sheering off (on this site especially) what's up with this? I don't know of any other human beings whose wheels keep falling off their cars. Thank God I discovered it BEFORE it came off. Imagine a single female driving down a highway at 2:00am and her wheel flying off. Not a pretty picture.

While driving home from getting coffee I felt a vibration. Thought a tire was going flat. Then the sudden drop,raise than slam!!! I got out to find all five wheel studs had sheared off and my rear passenger tire was off. I found this site so now I know what the problem was. I called Ford and was told "we can't always meet all of our customers expectations and we hope to regain your trust in the future" Are you F-ing kidding me? You can't meet my expectation that my wheels will stay on my truck? I have called the news station to do a story about this. Read my next post because it happened again yesterday!!!

While driving home on the Ohio turnpike from vacation, going 70 mph, with 5 people in my car I start to hear a noise. Sounded like a flat tire, so I pull over check all tires, none flat. Get back on the road, go about another ten miles or so, and the vibration is so bad I can barely hold on to the wheel, pull into a rest area where two "ANGLES" from Harrisburg help us out. He tells me 8 of the ten lug nuts on the front tires could be turned by hand. If I hadn't stopped when i did I could have killed all 5 of us, not to mention how many other people om the road.

As my husband, myself and my 8 yr old daughter were driving not too far from our home, we were slowing up to turn and the next thing we know our tire is rolling 6 ft in the air as it had completely come off of our 2003 Ford Explorer. We had to have a tow truck come and bail us out, I am so glad we were not on 95 because this would have turned really bad, Not to mention that as our tire was rolling away, it bounced up and crushed some one's windshield while they were driving. We thought someone had tampered with the tire because there would be no way that a tire with all 5 tightened lug nuts could have popped off. What a scary situation this has been, but I will say that it was nice to be reassured by this site that it most likely was a faulty wheel and not someone trying to harm us. However; this incident could have killed us or someone else. Ford needs to know about this because dangerous is a mild word, when it comes to something like serious.

Driving home from a family vacation with our two children under 3, our wheel fell off at 70MPH!!!!!!!! We were lucky I was able to stop the car without anyone being hurt. The state trooper and the tow man said "most are not so lucky". . . After being stranded in SC for four days our car was "fixed" to drive home, there was still body damage to be fixed. Then we had our car in a dealership to repair the body damage for 3 WEEKS! I have made calls to Ford and they said that the car had to be looked over by a Ford rep before any repairs are made to determine if they are at fault. Well if you are around home I suppose you would have that kind of time but being more than 500 miles from home and needing to get back to work we didn't have that. So we are out over $1000 in hotel nights, food, rental car, ect that we didn't expect. But Ford did say "cars have to be inspected by Ford, and enough of them before any recalls will be made. . . So if this happens to you and as the look of it, IT WILL. Have your car looked at by FORD before any repairs are made!!!!!!! Also at least let them know of their faulty craftsmanship!

And if anyone starts a class action case against Ford please shoot me an email!!!!!!!!!!!! I'd be more than happy to join in! May even start one myself!

lug nuts on my 2003 ford explorer sheered off multiple times,first time just had it serviced at gurley leep ford,next day bam!i had to argue with them because of course it was not their fault,their mechanics would never over tighten anything.they sheered 3 other times,last time took to oliver ford they said it was drivers side rear axle,thousand dollars later,knock on wood havent sheered in year and a half.i have owned many,many vehicles never had this problem,very dangerous!dont understand the axle?we have never had this vehicle off road always taken care of it paid 30 grand brand new.

Was driving from Washington DC to NJ. Drove about 60 miles before I felt a shake in the steering wheel. Then I noticed a noise coming from the front end. Pulled off at the next exit and into a gas station. Checked air pressure. Started to back up when the front right wheel fell off. Only 1 lug stud remained and it was sheered off about 1/2 inch above the brake drum. The other 4 lug posts were missing or sheered off about 1/2 inch inside the brake drum. We could have been killed and possibly killed others if this happend on Route 95 going 65 mph. Some people say it was a failed attempt by someone trying to steal my tire. Others said the tire rotation that I had 5000 miles and 2 months before might be the reason. I feel it is some flaw in the lug posts, especially reading others issues. Does anyone have some suggestions about determining what happened? How do I find out if Ford is recognizing this issue? How do I let Ford know that I had this problem? We are so thankful that no one was hurt, but the entire incident is extremely frightening. Thanks for any comments.

I started hearing wheel noise about 82,000 miles and got online and found that many other people have had the same problem with the wheel bearings going out and having corrosion around the rims. Well I was driving and the whole rime flew off after leaving a stop light. All five lug nuts broke and caused alot of damage to the right rear quarter panel. I found all the lug nuts on the road with the studs still in them. I brought this to ford and they did nothing, but offer me to buy more. This is ridiculous Ford needs to recall this I am leaving for Iraq in 10 days the last thing I need to worry about is my wife and kids having to deal with more of this.

Driving to Queenstown NZ for our Christmas holidays with my family, Wife, Son 5yrs and Daughter 3yrs old. After 6 hrs driving we arrived into Queenstown, as I slowed I notice a clicking noise from the rear of the vehicle. I stopped and looked (getting dark) however I could not see anything obvious. The following morning I checked and found 2 wheel studs missing and of the remain 3, 2 were loose and one tight all on the RR.

I have ordered new parts, unfortunately only 2 are in stock in New Zealand (thanks for the parts back up boys#$@) So when the service department reopens after the New Year, I will arrange to have the 2 missing replaced.

Ford, I'm surprised, this is a basic part and a failure like this should never occur, thought you were better than this.

On June 13, 2008 I drove my family to Connecticut for my sister in law�s graduation and on our return trip on June 17, 2008, while traveling on the highway (I 95N), the steering wheel began shaking violently. I immediately exited the highway and while at a stop sign on the exit ramp a vehicle pulled up beside me and advised that it looked like my rear driver�s side tire was about to fall off. I pulled into the first available parking lot and discovered that I had lost two lug nuts off that rear tire and the other three were loose. Had it not been for the traffic slowing me down to approximately 35-40MPH and I had been traveling the posted speed limit of 65MPH, There�s no doubt in my mind we would have been involved in a fatal accident. And to think, I had my pregnant wife, 11 month old daughter and my two teenage sisters in the car...Has anyone of you who have had this same problem attempted to sue Ford for not recalling this vehicle for this defect? please email me at adrianfaba@yahoo.com

I was driving home from work with my son in the Explorer and we were on a secondary road when all of a sudden the vehicle started to loss control (luckily I wasn't going to fast 50 km/hr) I was able to pull over to the side of the road. I thought I had a flat tire. When I looked at the wheels I had no flat but the rear driver side wheel was crooked, when I pulled off the cover over the wheel nuts, the wheel studs were broken off in the cap and the tire was hanging on by one bolt. Had the vehicle towed to the local dealership and had the damage repaired in January 2008. Thought this was a once in a lifetime problem a fluke!!! Well it happened again 5 months later same tire same problem. See my next complaint for these details.

This is the Second time this has happened same tire same problem in 5 months. I was taking my son to a birthday party and I was on a secondary road not going to fast (luckily I wasn't on the highway I might not be here to tell my story) I felt the vehicle losing control there was a loud thumping sound coming from the wheels. I thought(hoped) I had a flat tire

managed to pull over onto the side of the road, looked at all the tires no flat, the rear driver tire was crooked, took off the cap covering the nuts, all the bolts were sheared off except one was holding the tire on. Once again I must have a guardian angel to protect myself and my son from a potentially fatal accident had I been on a highway and going faster. My car is now back at the dealership and they are investigating to find the cause of this problem ( I told the service manager about this website and the other complaints lodged with the same problem and he is looking into it) I am crossing my fingers they find the problem and that Ford will acknowledge it.

My extended warranty wouldn't cover the repairs the first time this occurred 5 months ago

Any one else reading these complaints with the same problem should take a minute and enter your own story. The more complaints lodged maybe Ford will take it serious and address the problem. I used this website to investigate my problem after it happened the second time and was able to a get a reaction from the Service Manager by producing the stories of the other people who have had the same problem. Thank you carcomplaints.com for offering this service to others so we don't feel we are all alone in our bizarre problems.

I am in total shock this has happened to two other people in the last three weeks, I figured it was something that could NEVER happen.

Luckily, our WHEEL FELL OFF (rear on the passenger side) when my husband had just pulled away from a stop sign in our subdivision. All the lugs on that tire are sheered right off. It's at the body shop now due to the body damage. My insurance company has not been in yet to take a look at it (but that's another rant) so I don't have an estimate yet.

When it's fixed, it will be traded in, who would drive it after this???