Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety. Notes: The 2004 Ford Explorer one of our worst vehicles on record. "Avoid like the plague" is putting it lightly.

The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Another common problem for the 2002-2005 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.


definitely annoying
Typical Repair Cost:
No data
Average Mileage:
47,281 miles
Total Complaints:
2 complaints

Most Common Solutions:

  1. not sure (2 reports)
2004 Ford Explorer accessories - interior problems

accessories - interior problem

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2004 Ford Explorer Owner Comments

problem #2

Sep 092014

Explorer XLT 4.0L V6

  • Automatic transmission
  • 37,562 miles


Attempted to re glue it lasted about 1 month, only solutions are either remove headlinder or replace at a cost of $1000

- , Brooklyn, NY, USA

problem #1

Dec 012013

Explorer Eddie Bauer V8

  • Automatic transmission
  • 57,000 miles

A few months ago I noticed the headliner hanging down just right center of the windshield. There isn't much tucked in so I would assume that the sunlight is causing the fabric glue to either dry out or shrink thereby making it come apart and begin to hang down. I would assume if I don't get it fixed sometime soon, it will just worsen and become a larger area. At this point it's about 6" wide and 2" deep.

- , Pleasanton, CA, USA

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