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CarComplaints.com Notes: The 2004 Ford Explorer one of our worst vehicles on record. "Avoid like the plague" is putting it lightly.

The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Another common problem for the 2002-2005 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.

2.9

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
48,647 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Ford Explorer accessories - interior problems

accessories - interior problem

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2004 Ford Explorer Owner Comments

problem #4

Mar 122015

Explorer

  • 178,500 miles

A D V E R T I S E M E N T S

Overdrive light starting blinking car started shifting really hard and jerking. This is a known issue with Ford Explorer and need to be recalled. I dont have another vehiclebi really need help please

- Okc, OK, USA

problem #3

Jan 032006

Explorer 4WD 8-cyl

  • Automatic transmission
  • miles
2004 Ford Explorer limited-owned SUV for 38K been in shop repeatedly-from minor to major things. SUV is a $ 34,000 turd. Currently needing to go back to shop for multiple repairs. The day our warranty expires car is gone.

- Indianola, IA, USA

problem #2

Jun 162005

Explorer 8-cyl

  • Automatic transmission
  • 16,000 miles
Transmission on 2004 Ford Explorer XLT 4.6 AWD doesn't engage in reverse or drive without hesitation. On going problem since about 15K. Took to the dealer after receiving recall notice from Ford. Dealer put "additive" in the transmission fluid said it would take about 3K miles to work out of the problem. I now have 24K on this vehicle and the shifting is getting worse. Worried about pulling out of a parking lot etc, not knowing if the truck will move or not. Leather seat covers were replaced free of charge from the dealer, as after 6 months there were numerous cracks in the leather.

- North East, MD, USA

problem #1

Jul 132005

Explorer 6-cyl

  • Automatic transmission
  • 87 miles
Within three days of buying the vehicle, I encountered problems with remote, sometimes it would work and other times, it wouldn't. driver's rear window, sometimes it would work and other times, it wouldn't. I took it back to dealer three times for same things. Rear end makes a very loud whining noise. It has been to dealer's three times also for fixing. Dealer states that there is nothing they can do and all of them are doing it. Vehicle, while in gear, would jump/jerk. Dealer replaced solenoid, it still does it sometimes.

- Leesville, SC, USA

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