NHTSA Campaign #07E104000 VISIBILITY:GLASS, SIDE/REAR

DECEMBER 11
2007

1,657 vehicles recalled

2002 FORD EXPLORER -- Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp Inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to Federal Motor Vehicle Safety Standard no. 205, "Glazing Materials."

In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.

Safelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer¿S glass. Wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. The recall began on January 15, 2008. For detailed information & supporting documents, see the official NHTSA page concerning recall #07E104000 »

NHTSA Campaign #07V336000 VEHICLE SPEED CONTROL

AUGUST 03
2007

3,600,000 vehicles recalled

2002 FORD EXPLORER SPORT TRAC -- On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.

This could result in an underhood fire.

Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. As soon as repair parts are available (expected October 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on August 13, 2007, and mailing completed by September 19, 2007. Owners may contact Ford at 1-888-222-2751. For detailed information & supporting documents, see the official NHTSA page concerning recall #07V336000 »

NHTSA Campaign #06E049000 EXTERIOR LIGHTING

MAY 24
2006

27,176 vehicles recalled

2002 FORD EXPLORER -- Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

Ck motorsport will notify owners and replace the noncompliant lamps free of charge. The recall began on July 1, 2006. Owners may contact ck motorsport at 1-909-610-7211. For detailed information & supporting documents, see the official NHTSA page concerning recall #06E049000 »

NHTSA Campaign #06E026000 EXTERIOR LIGHTING

MARCH 23
2006

61,944 vehicles recalled

2002 FORD EXPLORER SPORT TRAC -- Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006. Owners may contact pro-a motors at 323-838-2988. For detailed information & supporting documents, see the official NHTSA page concerning recall #06E026000 »

NHTSA Campaign #06E026000 EXTERIOR LIGHTING

MARCH 23
2006

61,944 vehicles recalled

2002 FORD EXPLORER -- Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to Federal Motor Vehicle Safety Standard no. 108, lamps, reflective devices, and associated equipment.

Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.

Pro-a motors will notify owners and offer to repurchase the lamps. The recall began on April 3, 2006. Owners may contact pro-a motors at 323-838-2988. For detailed information & supporting documents, see the official NHTSA page concerning recall #06E026000 »

NHTSA Campaign #04V442000 STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

SEPTEMBER 13
2004

955,732 vehicles recalled

2002 FORD EXPLORER -- On certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

Dealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from August 1, 2000 through March 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from March 3, 2002 through June 23, 2003, the dealers will only replace the hinges. The recall began on September 30, 2004. A postcard was sent to owners on December 27, 2004, advising them that parts are now available. Owners should contact Ford at 1-800-392-3673. For detailed information & supporting documents, see the official NHTSA page concerning recall #04V442000 »

NHTSA Campaign #03V281000 SEATS:FRONT ASSEMBLY:RECLINER

AUGUST 05
2003

1,552,880 vehicles recalled

2002 FORD EXPLORER SPORT TRAC -- On certain sport utility vehicles equipped with high back seats, the upper bolt on the driver¿S side high back seat, that attaches the seat recliner mechanism to the seat back frame, could fracture. If the bolt fractures and does not jam in the seat back frame, the seat back may recline until it makes contact with an object behind the seat, such as the second row seat cushion.

The driver could potentially lose contact with the steering wheel or foot pedals during such an event, increasing the risk of a crash.

Dealers will replace the driver seat upper bolt with a metal spacer and bolt. In addition, seats with tubular back frames will have the fully threaded lower recliner bolt replaced with a partially threaded bolt. Owner notification began on August 29, 2003. Owners should contact Ford at 1-800-392-3673. For detailed information & supporting documents, see the official NHTSA page concerning recall #03V281000 »

NHTSA Campaign #03V094000 STRUCTURE

MARCH 07
2003

3,674 vehicles recalled

2002 FORD EXPLORER -- Certain pickup truck, van, and mini van conversions equipped with Southern Comfort built running boards that contain certain courtesy lights manufactured by american technology components, Inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

This overheating condition can cause the running board to melt or cause a fire.

Dealers will replace the wiring harness on these running boards. Owner notification began March 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Southern Comfort at 1-800-745-6096. For detailed information & supporting documents, see the official NHTSA page concerning recall #03V094000 »

NHTSA Campaign #01V171000 TIRES:SIDEWALL

MAY 24
2001

52,000 vehicles recalled

2002 FORD EXPLORER -- Vehicle description: Sport utility vehicles. The right side tires may have horizontal cuts on the edge of the tread that could have occurred during vehicle assembly.

Over time, the tire could fail, increasing the risk of a crash.

Dealers will inspect the tires and, if any slices are found, the cut tires will be replaced. Owner notification began June 7, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact Ford at 1-800-392-3673. For detailed information & supporting documents, see the official NHTSA page concerning recall #01V171000 »

NHTSA Campaign #01X001000 TIRES:TREAD/BELT

MAY 22
2001

13,000,000 vehicles recalled

2002 FORD EXPLORER SPORT TRAC -- This is not a safety recall in accordance with the Safety Act. However, it is deemed a safety improvement campaign by the Agency. Equipment description: Ford is replacing all Firestone Wilderness AT 15, 16, and 17 inch tires mounted on Ford trucks and SUVS. Ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between plants. Ford is replacing these tires to prevent possible premature tire failure. Vehicle description: The vehicles listed below may have been originally equipped with Firestone Wilderness AT tires or may have had Wilderness AT tires installed during the Firestone recall launched in August 2000. Certain 1991 throught 2002 Ford Explorer certain 2001 throught 2002 Explorer Sport, and Sport Trac certain 1997 through 2002 Mercury Mountaineer certain 1991 through 2001 Ranger certain 1999 through 2001 Expedition certain 1991 through 1994, and 1997 model year F-series certain 1991 through 1994 Bronco note: Both original equipment and replacement tires are affected.

Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.

The replacement/reimbursement program for this campaign expired on March 31, 2002. However, customers can contact Ford at 1-877-917-3673 or go on-line to www.Ford.com for possible assistance. For detailed information & supporting documents, see the official NHTSA page concerning recall #01X001000 »

NHTSA Campaign #01I010000 VISIBILITY:GLASS, SIDE/REAR

APRIL 10
2001

50,224 vehicles recalled

2002 FORD EXPLORER -- This is not a safety recall in accordance with the Safety Act. However, it is deemed a safety improvement campaign by the Agency. Vehicle description: 2002 Ford Explorer and Mercury montaineer sport utility vehicles. The brackets connecting the left cylinders to each side of the liftgate glass could rotate out of position if either the urethane bond or torque are not sufficient.

Rotation of the brackets could potentially cause the lift cylinders to detach from the glass or, in some cases, could potentially cause the liftgate glass to break. Either condition is most likely to occur when the glass is being closed.

Ford dealers will inspect the vehicles for the position of both the left and right liftgatge glass lift cylinder brackets. If the brackets are in the proper position, the bracket retainers will be tightened to a higher torque. In cases where the bracket is not properly position, the bracket must be re-aligned. For detailed information & supporting documents, see the official NHTSA page concerning recall #01I010000 »