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10.0

really awful
Crashes / Fires:
4 / 1
Injuries / Deaths:
3 / 0
Average Mileage:
88,242 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2006 Ford Fusion engine problems

engine problem

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2006 Ford Fusion Owner Comments (Page 2 of 3)

« Read the previous 20 complaints

problem #27

Apr 142015

Fusion

  • 78,333 miles

A D V E R T I S E M E N T S

Car dies whilst driving. This is a safety issue. Authorized Ford dealer service determined issue was caused by a defective throttle body.

- Rocklin, CA, USA

problem #26

Mar 112015

Fusion

  • miles
I started having issues with my car in 2008. My car then would not go any faster than 50 mph would not accelerate on the freeway on ramp, and could not go up hills. So I repaired it or so I though. Now bring me to last year 2014 I still experience all that pull when traveling but now my speedometer was going crazy and would just go up to 100 mph as I was sitting at a stop light/sign. Fast forward to August 2014 when I had the speed sensor changed...and now I'm in March 2015 and again my car pulls, me speedometer goes crazy. Well as I was driving with my two children in the car ages 5 years, and 7 month old. I was rear ended while pulling up to a stop sign!!! luckily it was just enough to scare my daughter and I was just a bit sore the whole day but things could have been worse! after reading up on the sure my issue I am having I just about had enough! Ford needs to take responsibility for faulty transmissions and faulty vehicles!!!

- Santa Maria , CA, USA

problem #25

Jul 042014

Fusion 6-cyl

  • miles
When driving on the highway and roadway, such as bridges this summer, my vehicle stalled several times, lost power coming almost to a complete stop, putting my family and I at risk. When I pressed on the gas to accelerate, the engine begin to race, causing the "check engine light" to come on. It also jerked and skidded as I tried to maneuver the steering. To avoid accidents on these occasions, the vehicle had to be pulled over and subsequently, parked. Highway driving was also avoided most of the summer for safety and concern. There is also an issue with the front driver side airbag, as recent as this summer, the seal became distorted, twisted and cracked in the dashboard. Lastly, about 2 weeks ago, the rear door lock on the driver side no longer works, the door must be opened manually from the inside of the car. These are valid vehicle defects and safety issues and Ford must step up and do the right thing for all parties of interest.

- Quincy, MA, USA

problem #24

Nov 172009

Fusion

  • 55,000 miles

A D V E R T I S E M E N T S

This vehicle lose power and slows down, it happened on the express way more than 5 times. I was almost rear ended by a semi truck. I only drive it on side streets now. It pops into gear very hard, the wrench light and the check engine light is on. It gets stuck in second gear and burns a lot of gas. It started soon after the warranty ran out. I had a lot of repairs done and the power train and engine is not working right as of yet, something is wrong with this Ford Fusion 06 and a lot of people are having the same problems with it. Why does it take the deaths of many innocent people first before there's a recall?

- Holland, OH, USA

problem #23

Oct 232014

Fusion

  • 97,000 miles
The contact owns a 2006 Ford Fusion. The contact stated that while driving approximately 60 mph, the vehicle suddenly decelerated and failed to accelerate over 20 mph. The vehicle was restarted and the failure recurred. The vehicle was towed to the dealer for diagnosis. The technician noticed that the wrench warning light illuminated and diagnosed that the drive train and the throttle body failed. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 97,000.

- Newport Richey, FL, USA

problem #22

Sep 272014

Fusion 4-cyl

  • 103,000 miles
Vehicle is hesitant to start and get up past 5 mph and engine light came on. Took car to local pep boys where they placed it on engine machine. Per pep boy car through throttle body stuck open code. Local dealer closed dropped car off for look over. Dealer confirmed Monday that throttle body is stuck but state that this vehicle is not a part of current throttle body recall...im writing this here so if Ford should decide to cover this at a future time I'll be able to file for a refund.

- Boyertown, PA, USA

problem #21

Jul 162014

Fusion 6-cyl

  • 70,020 miles

A D V E R T I S E M E N T S

The factory ignition coils began to short against the interior walls of the engine head above the spark plugs. As they shorted it burn the power control module (PCM). With no PCM my spark plugs failed to light, causing my engine become flooded with gasoline, which washed away the lubricants on my cylinder and heads causing all of my cylinders and heads to become damaged. As this happened before I was able to pull over my engine shut off. Causing me to lose power steering and all of the other electrical functioning components. Luckily I was on a fairly quiet road and at somewhat low speeds, but for the many others that have or could experience the same problem might not have been or be as lucky. 2006 Ford Fusion 3.0L V6.

- Kingman , AZ, USA

problem #20

Jul 102014

Fusion 6-cyl

  • 98,375 miles
Car started knocking go slow than would speed up, brakes would work than not! got home checked the oil it was low, which was fine a week before that. Put oil in it, my son saw it leaking around oil pan. So had it towed to a car repair checked it out, they are telling me it's the timing chain, now they say the codes coming off the machine they are hooking it up with say it needs a new engine. I don't even have a 100 thousand miles on it and take good care of my car!

- Greenfield, IN, USA

problem #19

Jul 102014

Fusion 4-cyl

  • 91,206 miles
The motor mount and brackets broke as I drove on a local street at speed of 25 mph. It was the wrong design for this vehicle but they installed it anyway. Later they designed the correct part which was the one the service tech put in the car that same day, the bill was $400.

- Reno, NV, USA

problem #18

Jun 252013

Fusion 6-cyl

  • 135,138 miles
Driving on interstate 5 evening commute, going up a hill when the engine lost power, reaching a maximum speed of 20mph with the accelerator pedal pressed down fully. The ESC light and a "wrench" light both illuminated. Was able to safely exit the interstate and turned the car off. After a few minutes I restarted with the aforementioned lights remaining off. Vehicle ran fine. Took it to the Ford dealer the next day and was told the throttle body would have to be replaced, which I rejected at the time. The vehicle ran fine until 1 day past a year from the first incident (June 26, 2014). The same thing happened twice, once at 60mph and again at 40mph. It occurred again on June 27, 2014, however this time from a stop. I began to accelerate from the stop sign and barely made it across the intersection. Each occurrence I turned the engine off and restarted, the vehicle ran fine. I did a web search on the issue and found numerous other Ford owners are experiencing the same thing with model years 2005, 2006 and 2007.

- Federal Way, WA, USA

problem #17

Dec 192013

Fusion 6-cyl

  • 116,000 miles

A D V E R T I S E M E N T S

I have had problems with it since I bought it, it has problems starting especially when its cold outside. Driver heated seat caught fire and melted my seat, now my heated seat doesn't work and seat is ruined. Transmission is poorly made and unsafe. While driving it has problems shifting, shoots the rpms all the way up. The car sounds like its going to blow up. Does it mostly when showing down and speeding up. Not the only person having issues, Ford needs to stop being so cheap and recall the 2006 repairpal.com/transmission-problem-242.

- Batesville, IN, USA

problem #16

Oct 012012

Fusion 6-cyl

  • 90,189 miles
The contact owns a 2006 Ford Fusion. The contact stated that while driving 60 mph, the vehicle stalled as the traction control warning light illuminated. The contact coasted onto the shoulder and was able to restart the engine and resume normally. The dealer performed a diagnostic which located the failure at the throttle. The vehicle was repaired. The computer system and the throttle body was replaced. The manufacture was made aware of the failure. The failure mileage was 90,189 and the current mileage was 97,000.

- Belleville , IL, USA

problem #15

Dec 172013

Fusion 6-cyl

  • 102,000 miles
The contact owns a 2006 Ford Fusion. The contact stated that while traveling approximately 70 mph, the vehicle hesitated as the engine light illuminated. The vehicle then stalled and failed to restart. The vehicle was taken to a private mechanic where it was found that the main computer and ignition coil failed. The vehicle was being repaired. The manufacturer was contacted about the failure. The failure mileage was approximately 102,000...updated 02-04-14..

- Douglassville, PA, USA

problem #14

Sep 132013

Fusion

  • 116,000 miles
Car unexpectedly turns off when in motion usually after vehicle has been idle at a red light.

- Artesia, CA, USA

problem #13

Aug 012013

Fusion

  • 100,000 miles
Car started misfiring while accelerating about a month ago. Sometimes the kick was so much it felt like getting rear ended. Twice (both incidents within the same week) the vehicle went into limp mode. The first time was during accelerating to move around a slow vehicle to avoid hitting it and the second time the car would misfire everytime it reached 65 mph. I stopped at a red light and when the light turned green the car wouldn't respond to the gas pedal. I turned off the car and turned it back on and it started working again. The check engine light never came on. Ford diagnosed it as the throttle body being stuck open or closed. This same problem tends to happen with this same throttle body in a number of vehicles.

- West Jordan, UT, USA

problem #12

May 302013

Fusion 6-cyl

  • 93,000 miles
Driving with 20 month old child and 6 week old child when car began running rough and one of the check engine lights came on. The car lost power, it would roughly increase speed slowly when I stepped on the gas then suddenly it would speed up and smooth out a little, but was not running normally. The air conditioning also began to lose power. Since this continued, I made arrangement to borrow a car the same day as I felt this vehicle was unsafe to drive.

- Inglis, FL, USA

problem #11

Jun 302013

Fusion 6-cyl

  • 180,000 miles
Traveling down busy local highway about 45mph in late rush hour traffic. The car suddenly began to run very rough and then engine stalled. Check engine light came on. The car had to be maneuvered to the side of the road with no power on very busy highway. There were a couple close calls but no accident thankfully. The car was towed to a local dealer. The dealer indicates the power train controller module (PCM) unit failed. This seems to be very common failure on these cars and it can be dangerous.

- Raleigh, NC, USA

problem #10

Jul 032013

Fusion 6-cyl

  • 84,000 miles
The contact owns a 2006 Ford Fusion. The contact stated that while driving approximately 25 mph, there was a sudden loss of power as the check charging system warning light illuminated. The vehicle was towed to a dealer where it was diagnosed that the PCM module, coils, spark plugs, and the intake manifold gasket needed to be replaced. The manufacturer was made aware of the failure. The vehicle was not repaired. The approximate failure and current mileage was 84,000.

- Chicago , IL, USA

problem #9

Jul 122012

Fusion

  • 70,000 miles
The engine thru a rod rite after warranty was expired. I always had the oil changed regular from a certified mechanic and always had regular service as directed. I had to replace motor costing me $ $5000 dollars, I reported it to dealership where I had purchased another new car from. They said no recall was in affect so they did nothing. I worked for Ford and have always been a Ford owner, but since I could never get my money back out of this vehicle with all I have invested in it I will probably never buy a Ford again !!!! not to mention I had to replace a computer part under the dash that could only be done by dealership, costing me $500 more. Now my transmission is shifting hard in 3rd gear. What a piece of [xxx] !!!!!!! information redacted pursuant to the Freedom Of Information Act (FOIA), 5 U.S.C. 552(B)(6).

- Valparaiso, IN, USA

problem #8

Jun 302013

Fusion

  • 105,000 miles
My Ford Fusion V6 sel has been slipping since 50,000 miles. I have had 2 minor transmission changes within the past 3 years. Today me and my kids were driving about 20-35 mph around town when the transmission slipped. The car would not respond to accelerating on the gas pedal. I tried placing the car into low gear, reverse with nothing happening. This was on a busy intersection, the car final after forcing me and my kids to jerk forward started to work again. Each time I stopped at a stop light the car took 1-2 minutes to rise above 20 mph. I finally made it to my house which has a small slant on the drive way and the car struggled just to make it in the garage. This was the most embarrassing day of my life!!!! the car clearly is out of warranty and each time I look up tsb's I see more and more 2006-11 Ford Fusion postings. Being a Ford fan my whole life I must say if nothing is done with this complaint I will no longer support Ford and will encourage other not to as well. The next steps are to go to the Ford dealership and do a diagnostic. I may also try a major transmission change, my fear would be to do a transmission change with zero confidence that this will fix the problem!!! Ford must keep quality and safety in mind with every car they sell especially a 1st generation model.

- Colorado Springs, CO, USA

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