NHTSA — Structure: Body: Door Problems

CarComplaints.com Seal Of This Might Hurt

CarComplaints.com Notes: The Saturn Ion was a compact bundle of hurt wrapped up in a cheap, plastic shell. With so many defective components and a safety rating that a bicycle would be ashamed of, it’s a blessing this car only lasted five model years.

The 2003 (and 2004) Ion was cursed with GM’s flawed attempt at a continuously variable transmission, known as the VTi. It had such a high failure rate that a class-action lawsuit was filed against GM, eventually prompting a settlement and a warranty extension. GM discontinued the VTi for the 2005 model year – surprise, surprise.

The 2003 Ion was also part of one of the largest and most controversial recalls of all-time. A defective ignition switch in millions of GM vehicles could accidentally turn the car off and disable important safety components like the power steering and airbags. The problem resulted in at least 13 deaths, but what made it worse was that GM knew about the issue for 10 years before doing anything about it.

So was the transmission warranty extended? Yeah. Was the ignition switch recalled? Eventually. Is this car safe to drive? Not really. Honestly, you’re better off looking elsewhere.

9.3

really awful
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
1,500 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2003 Saturn Ion body / paint problems

body / paint problem

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2003 Saturn Ion Owner Comments

problem #2

Oct 082003

Ion 4-cyl

  • Automatic transmission
  • 3,000 miles

A D V E R T I S E M E N T S

The driver's side door leaks at the top. Condensation gathers on the upper inside of the door and drips on the drivers leg, as well as on the power window/locks switches, which could cause corrosion or a short in the electrical system.

- Greensboro, NC, USA

problem #1

Jul 132003

Ion 4-cyl

  • Manual transmission
  • miles
Electrical; door seals loose; car returned up to 3 times since purchase on 7/13/03. Saturn Ion 3 coupe--turn signals burned out w/in one week of each other; requested check of electrical system. July 26, 2003 electrical system checked. Complained about door seal at same time & service dept did not check it out until they replaced the fuse box on July 31. Requested to return vehicle and was told "it would be fixed to my satisfaction". door seal was not installed properly & I have to take the car back for a fourth time to get this repaired approximately one week from today.

- Jacksonville, FL, USA

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