NHTSA — Fuel/Propulsion System Problems

1.6

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
104,427 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Volvo S80 fuel system problems

fuel system problem

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2004 Volvo S80 Owner Comments

problem #13

May 232020

S80

  • 190,000 miles

A D V E R T I S E M E N T S

After noticing a very acute smell of gas I took the vehicle in for inspection. The mechanic advise that I had a fuel leak in my 2004 Volvo S 80. Thats could have been a serious problem and that the car is not driveable in this condition.

- Fort Worth, TX, USA

problem #12

Jun 092017

S80

  • 92,000 miles
Strong odor of gas outside of car. Recall on similiar cars but not in this area. Known issue by Volvo but will not repair at no cost as it is outside of the 10 year extended warranty even though car does not have 150000 miles on. Fire hazard and should be for all cars of this year and make but offer little if any help.

- Waterford, CT, USA

problem #11

Mar 292017

S80

  • miles
The contact owns a 2004 Volvo S80. On several occasions, the contact smelled fuel coming from the garage. Upon checking underneath the vehicle, the odor became stronger. The vehicle was taken to an independent mechanic who diagnosed that a fuel leak originated from the top of the fuel tank. The fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

- Arlington Heights, IL, USA

problem #10

Mar 232017

S80

  • 19,000 miles

A D V E R T I S E M E N T S

The contact owns a 2004 Volvo S80. The contact stated that he smelled fuel around the vehicle. Upon inspection, the contact noticed fuel had leaked out of the top of the fuel pump. The vehicle was not taken to a dealer. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 19,000. The VIN was not available.

- Guntersville, AL, USA

problem #9

Jan 282017

S80

  • 114,800 miles
The car is putting forth a strong odor of gasoline. This was first noticed a couple of weeks ago but was put down to having just filled the tank. The problem has progressed to the point where you can smell gas 20 feet away from the car. We are not allowing our daughter to drive the car as it is an extreme fire hazard. I had the same issue with another S80 in 2015 which also wasn't covered in the recall since it was not sold in a "hot climate". with that car the fuel pump (with defective flange) was replaced and the problem went away. Although I am not convinced that heat is the problem (rather the defective flange) the temperatures in our area ranges from 15 in winter to low 100S in the summer. This is a problem which Volvo has acknowledged and it clearly makes driving the car dangerous if not deadly. Recall for this problem 09V483000 - Volvo recall #R220.

- Georgetown, DE, USA

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problem #8

Dec 232014

S80

  • 98,635 miles
Shortly after moving to North Carolina, I began to smell fuel. I first thought that it was the gas cap and replaced it. The smell continued to grow stronger and stronger, to the point I could not keep it parked in my garage in my townhome due to the smell of gas which would permeate the entire house. I also noticed during this time a substantial loss in gas mileage. I took the car in to have it looked at. The auto shop found that the fuel pump was leaking and showed me the back of the fuel tank which was covered in gas. Due to the extreme risk, the auto shop stated that the pump needed to be replaced immediately, especially since I was about to take a 300-mile trip. The shop did find the recall: 09V483000 and called the local Volvo dealer. The dealer stated that my car was not covered by the recall. I requested that the fuel pump be given to me so that I could review the recall. I then reviewed all the documentation online, specifically the pictures of the pumps which were covered vs. The pump which was bad. My pump matches exactly to the "bad" pump. In addition, the fact that my car was leaking gas to the point of coating the outside of the fuel tank indicates that this should have been a covered incident.

- Morrisville, NC, USA

problem #7

Dec 202015

S80

  • 120,000 miles

A D V E R T I S E M E N T S

Fuel smell from rear of the car, hard to start.

- Montclair, VA, USA

problem #6

Jan 102016

S80

  • 170,000 miles
Back in 2010 under the recall adv, I took my car in to my Volvo dealer for the recall for fuel smell and they told me it was ok. The car then had around 90.000 miles or so, now I take my car back with strong fuel smell in 2015 170.000 miles and I reported to Volvo head quarters and they tell they will cover the pump only and not the labor to tune of $550 because the car has over 150000 miles on it and is past the recall extended warrinty, but I thought under recall P29075 that Volvo is lia for free replacement of parts and labor the first time I took it in. Volvo told me it is about 4 hrs labor when there own recall calls for.09 hrs labor. So it hasn't been fixed yet. I will fix it my self to the tune of a pump (bocsh pump $155 )and my own labor.thanks for nothing Volvo I guess if I would of burnt up in this car Volvo wouldn't be lia ? my att sure thinks they would of been. Never will buy a Volvo again.

- Spokane, WA, USA

problem #5

Oct 052015

S80

  • 121,000 miles
There was a recall regrding fuel smell/fuel pump and/or fuel seal problem in 2010..my car is not regersted in the data base for the dealer to fix the fuel pump. How do I get a dealer vocher to take of this problem.

- Daly City, CA, USA

problem #4

Aug 302014

S80

  • 122,000 miles
The contact owns a 2004 Volvo S80. The contact stated that while driving at 60 mph, the contact noticed a fuel odor coming from the air vents. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The contact was aware of NHTSA campaign number: 09V483000 (fuel system, gasoline) but the VIN was not included in the recall. The failure mileage was 122,000.

- Washington, DC, USA

problem #3

Nov 102014

S80

  • 105,000 miles

A D V E R T I S E M E N T S

The contact owns a 2004 Volvo S80. The contact stated that fuel fumes were emitted in the cabin and around the exterior of the vehicle. After inspecting the vehicle, the contact noticed that there was fuel leak. The contact mentioned that the vehicle was exhibiting failure directly related to recall NHTSA campaign number: 09V483000 (fuel system, gasoline).the vehicle was not taken to the dealer. The manufacturer was not made aware of the failure. The failure mileage was 105,000.

- Tampa, FL, USA

problem #2

Feb 142014

S80

  • miles
The contact owns a 2004 Volvo S80. The contact stated, while driving approximately 60 mph she smelled a strong odor in the rear of the vehicle as she stopped driving. She drove the vehicle less than 5 miles to an independent mechanic who that there was a crack in the fuel pump housing flange. The manufacturer was notified and the vehicle was not repaired. The contact stated that her VIN should have been included in NHTSA campaign id number: 09V483000 and Volvo's safety recall number R220. The failure mileage was not available.

- Laurel, MD, USA

problem #1

Nov 132013

S80 6-cyl

  • 205,114 miles
The fuel pump it cracks from the top off the fuel pump flange a gas comes from the top off the fuel pump and leak alot off gas the pump is not damage just the top off the lange off the pump it cracks and leaks gas.

- Lodi, NJ, USA

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