Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety.


really awful
Crashes / Fires:
0 / 0
Injuries / Deaths:
1 / 0
Average Mileage:
10,020 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Chevrolet Aveo body / paint problems

body / paint problem

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2005 Chevrolet Aveo Owner Comments

problem #3

Apr 042014


  • miles


2005 Aveo lt ~ day or night the safety headlights (headlights / other) will just shut off for no reason after being on for less than an hour. ~ it's not fun driving on I-95 here in East central fla. And all of the sudden your headlights disappear ! ! ! ~ one month after we bought the car (used) from rosner Chevrolet (melbourne, fla.) the front end suspension started squeaking, ~ and the thermostat housing came apart.

- West Melbourne, FL, USA

problem #2

Sep 202009


  • 60 miles
My 2005 Aveo died on the 80 freeway at 65 mph. There were no warning signs. Diagnosis:idler pulley snapped in two causing severe engine damage requiring new engine to fix. Very dangerous to have your car just die on a fast moving 4 lane freeway. 60,455 miles on vehicle at the time.

- Vallejo, CA, USA

problem #1

May 152007


  • 30,000 miles
I traded in a 2004 P.T.cruiser to get a 2005 Chevy Aveo at the time it had 21000 miles when I got it. My warranty was good till 36000. I had lots of issues with a noise that still to this day has not been corrected even after three attempts under my car by the Chevy service dept. I then had a computer recall or something that had to be replaced I also had a gas cap that malfunctioned and a clock that had to be replaced. Those are the non life threatening issues. I had an incident inside of the original warranty where the car threw parts out of the engine. It was the serpentine belt and the bracket that was metal that it was mounted on broke out of the engine as I was driving it. I am currently at 55000 and I have the power train on it. In the last month I have had the car in my possession 1 week the rest it's been in the service dept. A month ago the plastic and yes that's plastic housing for the thermostat blew apart on the interstate causing us to have to dial 911 to get help because we were trapped. Two weeks ago it spit out the timing belt and the valves got bent and the valve cover was damaged. We don't know what particles ended up in the engine for now. I have contacted Chevrolet on all these issues and I asked them before my warranty went out and right after the first incident to give me back the money for the car. They called me today and said I didn't have a case because the warranty was out I reminded them I had been asking since before at the first incident with the serpentine and bracket and they said sorry the warranty is out. I reminded them I have pictures of those parts and can prove it but that still wasn't good enough! I spoke to hannah a district specialist today and that is who lied to herself and said these occurrences were after the warranty. I have proof can you please help before my family dies and then we have dependents who will own the very company the gov't is trying to bail out. I need you to intervene before I go to court over this.

- Graniteville, SC, USA

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