Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

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Print this page Notes: The Chevy Express is mechanically identical to the GMC Savana.


pretty bad
Typical Repair Cost:
Average Mileage:
112,250 miles
Total Complaints:
1 complaints

Most Common Solutions:

  1. replace injector pump (1 reports)
2002 Chevrolet Express fuel system problems

fuel system problem

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2002 Chevrolet Express Owner Comments

problem #1

Nov 062006

(reported on)

Express 3500 EXT 6.5L Turbo Diesel

  • Automatic transmission
  • 112,250 miles


GM knows about ongoing PMD heat failure but won't cover under extended injector pump warranty (120,000 mls 11 yrs) until unit fails or locks in trouble codes. According to all Mechanics on net that I have researched, PMD failure won't lock any codes, but will only get worse. Eventually injector pump will fail, only matter of time. Seems vary odd that problem is known and listed on just about all mechanic forums but 2 Chevy dealerships with diesel mechanics and GM customer service claim no knowledge of PMD problems causing stalling at speed. It is a real thrill to have your engine shut off at 60 mph. Pull over and restart after few min like nothing wrong. May run an hour, less or couple days. Takes longer to restart each time.

- , Detroit, MI, USA

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