Print this page

3.9

definitely annoying
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
31,036 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Corvette fuel system problems

fuel system problem

Find something helpful? Spread the word.
Get notified about new defects, investigations, recalls & lawsuits for the 2004 Chevrolet Corvette:

Unsubscribe any time. We don't sell/share your email.

2004 Chevrolet Corvette Owner Comments (Page 3 of 3)

« Read the previous 20 complaints

problem #8

Jul 092015

Corvette

  • 40,000 miles

A D V E R T I S E M E N T S

After a recent fill up, I smelled fuel in my garage after parking my 2004 Chevrolet Corvette for several hours. I checked online, and discovered that my car falls within the VIN range for the special coverage adjustment (#10150) issued in 2010. I took the car to a local Chevrolet dealership where it was diagnosed as a cracked fuel tank at the quick connector. Unfortunately, the 10-year limit has expired. My vehicle has just over 40,000 miles so the 100,000 mile limit hasn't been reached. The Chevrolet dealership won't replace it because the time limit is up. So far, General Motors hasn't offered to replace it either. They'll only contact the dealer to attempt to work out a more favorable deal. The quote I received for repair was $3,472. This is an extremely serious safety issue and a known defect, but GM will not address it properly. They'll offer free replacement to other vehicles with fuel leaks (06-09 cobalts) regardless of mileage or time, but not their flagship automobile. I would like the NHTSA to reexamine this very dangerous situation.

- Orlando, FL, USA

problem #7

Apr 282015

Corvette 8-cyl

  • 32,500 miles
The contact owns a 2004 Chevrolet Corvette. The contact noticed a strong odor of fuel when the tank was full. The dealer diagnosed that the driver side fuel tank connector was leaking. The manufacturer was made aware of the failure. The failure mileage was 32,500. Updated 10/17/2017

- Freehold, NJ, USA

problem #6

Apr 152015

Corvette 8-cyl

  • 57,880 miles
2004 Chevy Z06 Corvette has a fuel leak on top of the driver side above the fuel tank coming from the cross over tube. The plastic coupler has O-ring that I thinks has failed. I jacked the car up on my own took a bore scope up the coupler and it was cover in fuel. This vehicle has no trouble codes in the computer system. I used a snap-on modis scan tool to do a full sweep of the vehicle. The mil is not on, I think there should a evap light saying that hydrocarbons are escaping from the fuel system. Looking on line there is a lot of complains about C5 Corvette having this issue. Therefore being an automotive repair technician servicing cars for a living I feel action should be taking for the safety of the consumer, and the environment know that fuel vapors are escaping into the atmosphere. Plus with fuel leaking around the gas tank and the exhaust system running an inch and half away from it there is a potential of having a fire happen to someone valuable Corvette. The was a fuel odor long before the fuel cross over tube starting leak. At that point the gas cap on my car had fail to I replace that the fuel cap fuel smell went away. Using my snap -on modis, I was able to test the evap system and purge it with any trouble codes on or mil light being on or any issues what so ever. With the gas cap failing there should have been a PO440 code stating a large evap failure code. In this case there was nothing I call my local General Motors dealership they said, there should be a code to loose gas cap. I said, there was nothing and dealership was shocked. I thank you for taking the time to read my complain and hope appropriate actions to render is issue on C5 model Corvette.

- Bothell, WA, USA

problem #5

Apr 042015

Corvette 8-cyl

  • 24,900 miles

A D V E R T I S E M E N T S

Engine light came on, took to mechanic, fuel vapor/fuel leak identified, smoke test performed, source appears to be tank/tank straps.

- The Woodlands, TX, USA

problem #4

Oct 272014

Corvette

  • 13,058 miles
I fill up the fuel tank. Got home and smelled gas real bad. Leaking under left tank. I called dealership.they will not do anything. They said to call GM. I called they will not do nothing. I have own GM all my life. I will not buy a GM no more, thanks

- Kernersville, NC, USA

Search CarComplaints.com for these popular complaint phrases...

problem #3

Sep 022014

Corvette 8-cyl

  • 21,300 miles
Driving a 2004 Chevrolet Corvette at 65 mph and engine shut down, luckily able to coast to side of highway without an accident. I had car towed to local Chevrolet dealer-where vehicle was purchased 19 months prior) dealer stated that fuel pump inoperative and required replacement..the two fuel pumps( regular fuel pump and siphon fuel pump) located in fuel tanks, were replaced and all tanks and muffler were re-installed.the fuel pumps were not operating, so the fuel tanks were removed again, and a relay was found to be defective, fingers on relay were curled up and not allowing fuel pumps to run. The cost of replacing fuel pumps was charged to me at $2700, however the cost of replacing the relay and all parts removed to replace relay, was charged to Chevrolet for a defective relay.the vehicle was picked up from dealer by me on 9/18/2014;then returned 9/19/2014 as gas vapors were detected by me inside vehicle and in my garage. Dealer currently has vehicle-9/21/2014...updated 10/22/14 updated 4/7/2015

- Schenectady, NY, USA

problem #2

Aug 062012

Corvette

  • miles
The contact owns a 2004 Chevrolet Corvette. The contact stated the fuel was leaking from the fuel tank due to a fracture on the inside. The contact took the vehicle to a mechanic who confirmed the crack in the tank and that the leak was coming from the filler neck. The failure mileage was unknown. The current mileage was 105,500.

- Brookville , OH, USA

problem #1

Jul 042012

Corvette 8-cyl

  • 23,312 miles
Driving 65 mph on interstate 90 Wisconsin. Car just died, could not get to restart. 1 hour on the side the road. Cars flying inches from us. Police officer finally stoped and called tow truck and stayed behind us with lights on so we wouldnt get hit. To find out this is a common problem on low milage Corvettes. Should be a recall because the Chevy dealer in middelton wis didnt know what was wrong, it keeps on blowing the fuel pump fuse.they think, but not sure its the fuel pump. $2500 to fix. Corvette forum states this is a common problem. This is a safety issue I woulld think.

- Rockford, IL, USA

Not what you are looking for?