2003 Chevrolet Malibu
2003 Chevrolet Malibu TSBs (Technical Service Bulletins)
There are also 2 Chevrolet recalls » 72 TSBs » for the Chevrolet Malibu.
Please note: The TSB information displayed below are summaries. Unfortunately we do not have access to the full versions. To get full information about a particular TSB, write down the TSB title & date, & either contact your local dealer or click on the links below.
ALSO: The TSB numbers are the NHTSA numbers, which are different from the TSB numbers the manufacturers use to track each bulletin -- yes, it's a very screwed up situation that's almost completely unhelpful to you as the consumer. The manufacturers don't give out their TSB numbers to us, so if you ask your dealer for more information about a TSB, have them look it up by the issue date or the TSB title.
STEERING:COLUMN
STEERING:LINKAGES:TIE ROD ASSEMBLY
SUSPENSION
- TSB #040308015A -- SQUEAKING NOISE IN FRONT END ON TURNS. *TT (NHTSA ID #10011062, MAY 01 2005)
- TSB #040308010 -- CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH (NHTSA ID #10012182, JUNE 01 2004)
- TSB #020310004 -- A NEW IMPROVED FLAT WHEEL MOUNT DESIGN FOR 2003 MODEL YEAR ALUMINUM WHEELS. *TT (NHTSA ID #634870, JULY 01 2002)
- TSB #3263 -- FRONT SUSPENSION NOISE ON TURNS. *EH (NHTSA ID #10011819, no date provided)
SUSPENSION:FRONT:WHEEL BEARING
SERVICE BRAKES, HYDRAULIC
- TSB #050523001 -- REVISED BRAKE SYSTEM SPECIFICATIONS. *TT (NHTSA ID #10014985, MARCH 01 2005)
- TSB #040523004 -- BRAKE NOISE/CREAK DURING SLOW SPEED BRAKING. ALSO INCLUDES 2004 CHEVROLET MALIBU CLASSIC. *TT (NHTSA ID #10011052, SEPTEMBER 01 2004)
- TSB #061303 -- A REVIEW OF WARRANTY DATA AND PARTS SENT BACK TO THE WARRANTY PARTS CENTER INDICATES THAT BRAKE ROTORS AND PADS ARE BEING REPLACED FOR PRESALE LOT ROT CORROSION ISSUES. *TT (NHTSA ID #10003704, JUNE 17 2003)
- TSB #000523002B -- FRONT DISC BRAKE PULSATION. *TT (NHTSA ID #10001251, MARCH 01 2003)
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS
SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
SERVICE BRAKES, AIR
- TSB #070201 -- INCORRECT OUTER BACKING PLATE. OUTER BACKING PLATE HAS SHORT CENTRE PROTUSION. OUTER BACKING PLATE SHOULD HAVE TALL CENTER PROTRUSION. *KB (NHTSA ID #10021412, MARCH 01 2007)
- TSB #4615 -- ABS PUMP RUNNING WHEN NOT NEEDED. *NJ (NHTSA ID #10023171, no date provided)
- TSB #3169 -- BRAKES CALIPER NOISE ON APPLY. *EH (NHTSA ID #10010551, no date provided)
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
- TSB #04152004 -- VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES. GM VOICEMAIL EXPRESS. *TT (NHTSA ID #10009220, APRIL 15 2004)
- TSB #00966 -- ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT (NHTSA ID #10007816, JANUARY 01 2004)
- TSB #00966B -- ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT (NHTSA ID #10007293, JANUARY 01 2004)
- TSB #3477 -- TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT (NHTSA ID #10014875, no date provided)
ENGINE AND ENGINE COOLING
- TSB #04092 -- ACCELERATOR CONTROL SYSTEM. *EH (NHTSA ID #10014004, NOVEMBER 01 2004)
- TSB #610 -- ENGINE IDLE FLARE WHEN THE CLUTCH IS DEPRESSED. ALSO LOW SPEED ENGINE DECEL STALL WHEN COMING TO A STOP. GM TECH LINK. *TT (NHTSA ID #10015768, OCTOBER 01 2004)
- TSB #030601010 -- ENGINE OIL OR COOLANT LEAK. *TT (NHTSA ID #10001282, MARCH 01 2003)
ENGINE AND ENGINE COOLING:ENGINE
- TSB #03-06-01-010 -- ENGINE OIL OR COOLANT LEAK. *TT GM REMINDER. *TT INSTALL NEW LOWER INTAKE MANIFOLD GASKET. UPDATED 7/18/08 *PE (NHTSA ID #10004768, APRIL 01 2008)
- TSB #030604030 -- MULTIPLE DRIVEABILITY SYMPTOMS OF LONG OR HARD STARTS, CHUGGLE, ROUGH IDLE AND LIGHT OR INTERMITTENT MISFIRE DUE TO CLOGGED FUEL INJECTORS. *TT (NHTSA ID #10002166, MARCH 01 2007)
- TSB #050604026 -- VEHICLE HESITATES, NO START, LACK OF POWER, LOW FUEL PRESSURE. *TT (NHTSA ID #10017407, MAY 01 2005)
- TSB #01353 -- ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT (NHTSA ID #10007937, JANUARY 01 2004)
- TSB #01533 -- ENGINE START AND STALL AFTER FUELING WITH NO DIAGNOSTIC TROUBLE CODES (DTCS). SIT BULLETIN 1408781. *TT (NHTSA ID #10005449, JANUARY 01 2004)
- TSB #01527 -- A WHISTLE TYPE NOISE COMING FROM THE ENGINE. SIT BULLETIN 1406534. *TT (NHTSA ID #10005464, JANUARY 01 2004)
- TSB #01636 -- ENGINE MISFIRE ON ONE OR MORE CYLINDERS.*MR (NHTSA ID #10007149, JANUARY 01 2004)
- TSB #052203 -- COMPLAINTS OF INTERMITTENT VEHICLE SHUTTING OFF WHILE DRIVING WITH NO MULTIPLE CODES SET. THE VEHICLE WOULD IMMEDIATELY RESTART. THE ACTUAL CAUSE OF THIS CONDITION WAS THAT OVER BUMPS THE MASS AND WEIGHT OF THE CUSTOMER'S KEY RING FORCES (NHTSA ID #10003658, MAY 22 2003)
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
FUEL SYSTEM, GASOLINE
POWER TRAIN
- TSB #01604 -- 4T40E, 4T45E CHANGE IN APPEARANCE OF FORWARD, SECOND AND REVERSE CLUTCH WAVE PLATE. *TT (NHTSA ID #10007135, JANUARY 01 2004)
- TSB #030730021 -- NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT (NHTSA ID #10002392, MAY 01 2003)
- TSB #020730050 -- ENGINEERING CHANGES TO THE VALVE BODY, PRESSURE REGULATOR VALVE, 2-3 ACCUMULATOR VALVE AND BORE FOR 2002-2003 MODEL YEAR 4T45E TRANSAXLES AND SUBSEQUENT OVERHAUL PROCEDURES WHICH AFFECT 1995-2001 MODEL YEAR TRANSAXLES. *TT (NHTSA ID #10000759, DECEMBER 01 2002)
POWER TRAIN:AUTOMATIC TRANSMISSION
- TSB #070730025 -- INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *NJ (NHTSA ID #10023942, OCTOBER 01 2007)
- TSB #020730039E -- FIRM TRANSMISSION SHIFTS, SHUDDER/CHUGGLE, TRANSMISSION WON'T DOWNSHIFT ON DECELERATION, SERVICE ENGINE SOON LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODE P0742 SET. *TT UPDATE. *TT (NHTSA ID #10004756, AUGUST 01 2005)
- TSB #030730012A -- TRANSAXLE OR TRANSMISSION SLIPS, WON'T SHIFT, NO REVERSE, 2ND, 3RD OR OVERDRIVE, ERRATIC SHIFTS. *TT (NHTSA ID #10004722, AUGUST 01 2005)
- TSB #01477 -- 4T45E 4T40E AUTOMATIC TRANSMISSION FALSE DIAGNOSTIC TROUBLE CODE (DTC) P1815. *TT (NHTSA ID #10005512, JANUARY 01 2004)
- TSB #030730021A -- NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT (NHTSA ID #10005579, NOVEMBER 01 2003)
- TSB #020730039C -- FIRM TRANSMISSION SHIFTS, SHUDDER/CHUGGLE, TRANSMISSION WON'T DOWNSHIFT ON DECELERATION, SERVICE ENGINE SOON LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODE P0742 SET. *TT (NHTSA ID #10002840, JUNE 01 2003)
- TSB #01432 -- AUTOMATIC TRANSMISSION POOR ACCELERATION, PERFORMANCE. *TT (NHTSA ID #10004412, JANUARY 01 2003)
- TSB #020730039A -- FIRM TRANSMISSION SHIFTS, SHUDDER/CHUGGLE, TRANSMISSION WON'T DOWNSHIFT ON DECELERATION, SERVICE ENGINE SOON LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODE P0742 SET. *TT (NHTSA ID #10000773, DECEMBER 01 2002)
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
POWER TRAIN:AXLE ASSEMBLY
- TSB #010303 -- INFORMATION USED WHEN SERVICING THE DRIVE AXLE NUT. *TT (NHTSA ID #10002587, JANUARY 03 2003)
- TSB #020730048 -- PRESSURE CONTROL SOLENOID REPLACEMENT FOR 4T65-E, 4T40-E, AND 4T45-E TRANSAXLE/TRANSMISSION.*MR (NHTSA ID #10006166, NOVEMBER 02 2002)
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM:WIRING
ELECTRICAL SYSTEM:IGNITION
EXTERIOR LIGHTING
EXTERIOR LIGHTING:HEADLIGHTS
- TSB #3170E -- IPC, INTERIOR LIGHTS AND/OR HEADLAMPS FLICKER. *AK FB2 (NHTSA ID #10019186, no date provided)
- TSB #3834 -- HEADLAMP REPLACEMENT DUE TO MOISTURE - SERVICE VME. *TT (NHTSA ID #10019188, no date provided)
EXTERIOR LIGHTING:TAIL LIGHTS
- TSB #000842007B -- SOME CUSTOMERS MAY COMMENT THAT A STOP AND / OR TAIL LAMP MAY NOT WORK CORRECTLY, OR THAT THE TAIL LAMP HAS WATER IN IT. TO INCLUDE CHEVROLET CLASSIC 2005. *TT (NHTSA ID #634995, AUGUST 01 2004)
- TSB #000842007 -- STOP TAIL LAMP INOPERATIVE OR INTERMITTENT AND OR WATER IN LAMP. *EH (NHTSA ID #10012147, JUNE 01 2004)
VISIBILITY:SUN ROOF ASSEMBLY
VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:BLOWER
VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:CONTROLS/WIRING
STRUCTURE:BODY
STRUCTURE:BODY:DOOR
VEHICLE SPEED CONTROL:CRUISE CONTROL
- TSB #01413 -- CRUISE INDICATOR INFORMATION. *TT (NHTSA ID #10004217, NOVEMBER 18 2003)
- TSB #031603 -- OPERATIONAL INFORMATION REGARDING COMPLAINTS OF NO CRUISE CONTROL LIGHT APPEARING ON THE INSTRUMENT PANEL CLUSTER WHEN THE CRUISE CONTROL IS SET. *TT *JB (NHTSA ID #10001888, MARCH 16 2003)
WHEELS
SEATS
INTERIOR LIGHTING
EQUIPMENT:ELECTRICAL:AIR CONDITIONER
UNKNOWN OR OTHER
- TSB #000089008E -- SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LI (NHTSA ID #10005527, OCTOBER 01 2005)
- TSB #020730022B -- SERVICE ENGINE SOON LIGHT ON WITH DIAGNOSTIC TROUBLE CODES P0716 AND / OR P0717, P0730, P0753, P0758, P1860, P1887 OR OTHER MISCELLANEOUS TRANSMISSION TROUBLE CODES SET. *TT (NHTSA ID #10004755, OCTOBER 01 2003)
- TSB #000089008B -- SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. THIS BULLETIN PROVIDES INFORMATION REGARDING RECREATIONAL (DINGHY) TOWING FOR CERTAIN VEHICLES INCLUDING 1988-2004 CHEVROLET AND GMC LI (NHTSA ID #10004278, SEPTEMBER 01 2003)
- TSB #09202002 -- INCORRECT PAINT CODE. *TT (NHTSA ID #10009477, SEPTEMBER 20 2002)
- TSB #020730022A -- SERVICE ENGINE SOON LIGHT ON WITH DIAGNOSTIC TROUBLE CODES P0716 AND / OR P0717, P0730, P0753, P0758, P1860, P1887 OR OTHER MISCELLANEOUS TRANSMISSION TROUBLE CODES SET. *TT (NHTSA ID #634931, SEPTEMBER 01 2002)