NHTSA Defect Investigation #PE09033

TORQUE CONVERTER OUTPUT SHAFT FAILURE: Power Train:Automatic Transmission:Torque Converter**

OPEN

possible recall

** This defect investigation is filed under 2 related vehicle components.
2005 FORD FREESTAR -- ODI has received 178 complaints alleging that an internal failure of the transmission created a sudden and unexpected loss of motive power in model year 2004 through 2005 Ford freestar and Mercury monterey vehicles. Sixty-five (65) complainants who provided specific information to ODI regarding the failure mode of the transmission identified the torque converter and/or the torque converter output shaft as the failed subsystem/component. For the latter, the allegations indicate that the shaft splines failed suddenly and without warning, resulting in a sudden loss of vehicle propulsion due to the engine power becoming disconnected from the drivetrain. A preliminary evaluation has been opened to assess the scope, frequency, and potential safety-related consequences of the alleged defect. Investigation was initiated on July 15 2009. For detailed information & supporting documents, see the official NHTSA page concerning investigation #PE09033 »