CarComplaints.com Notes: Engine cradle rot is a serious problem in the 2004-05 Chrysler Pacifica. Chrysler admits they didn't apply enough coating to the vehicle's sub-frame during assembly, but only offered to cover a very small portion of the vehicles they messed up.

So what happens when your engine cradle rots? Well, the engine could fall out for starters. It could also cause problems with the suspension and other components but did I mention THE ENGINE CAN FALL OUT? The worst part is you might not know because there's no way to see the problem without getting under the car.

If you have a 2004-05 Pacifica, make sure to have your mechanic inspect your sub-frame for rust and corrosion.

1.6

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
104,892 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Chrysler Pacifica body / paint problems

body / paint problem

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2005 Chrysler Pacifica Owner Comments (Page 2 of 11)

« Read the previous 20 complaints

problem #199

Feb 242018

Pacifica

  • 100,000 miles

A D V E R T I S E M E N T S

My car would not pass inspection because the frame had not been coated properly and had rusted out. It was decribed to me that this "engine cradle rot" issue is common among 2004-2005 Pacificas. There has been no recall for the 2005 Chrysler Pacificas yet however the situation is very dangerous as the engine was not properly suspended and could fall through. It is my understanding that crysler did recall 2004 models but not 2005 models yet.

- Glenmoore, PA, USA

problem #198

Feb 152016

Pacifica

  • 206,000 miles
The contact owns a 2005 Chrysler Pacifica. While driving various speeds, the mount on the A-arm fractured from the subframe of the vehicle. As a result, the vehicle made loud noises and the steering was affected. In addition, the frame fractured on one occasion and the contact had a welder weld the frame back together. The dealer and manufacturer were not made aware of the failure. The failure mileage was approximately 206,000.

- Sherman, NY, USA

problem #197

Feb 062018

Pacifica

  • miles
The contact owns a 2005 Chrysler Pacifica. Within less than 30 days of the contact owning the vehicle, the contact stated that the vehicle jerked and the transmission slowly shifted in and out of gear. The vehicle was taken to an independent mechanic where it was diagnosed that the sensors could be the cause of the failure. The vehicle was also taken back to the dealer it was purchased from and the alternator assembly was replaced; however, the failure recurred. The vehicle was also taken to bergstrom used car super center of appleton (2925 N victory ln, appleton, wi 54913, (920) 749-3232) where it was diagnosed that the frame had extensive rust, holes, and corrosion that could affect the motor, rendering the vehicle unsafe to drive. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was not available.

- Appleton, WI, USA

problem #196

Jan 272018

Pacifica

  • 117,292 miles

A D V E R T I S E M E N T S

I took my Pacifica in to have a coolant leak addressed as well as an oil change and tire rotation. After they changed the oil & rotated the tires they called me to say they had found the subframe/engine cradle had rusted through completely and would need to be repaired immediately. They suggested the coolant leak be addressed after the subframe was fixed as the vehicle wasn't drivable in its current state. The shop also said this kind of rust damage was absolutely not normal and the repair should be covered by Chrysler. It appears, however, this is not the case.

- Cincinnati, OH, USA

problem #195

Jan 082018

Pacifica

  • miles
The engine cradle of my 2005 Chrysler Pacifica is rusting out. Mileage is 175734. The estimate to repair is $2900 and more than the value of the car. I like this car but cannot afford the repair cost.

- Centerville, MA, USA

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problem #194

Oct 132017

Pacifica

  • 130,000 miles
Rusted through sub frame.

- Farmington Hills, MI, USA

problem #193

Nov 232017

Pacifica

  • 140,000 miles

A D V E R T I S E M E N T S

Engine cradle has rotted away on passenger side, well on it's way on the drivers. Cross member twists when steering and handling is dangerous with the motor and sub frame twisting when you hit a bump. We've stopped driving it as direction of mechanic for fear of motor falling out and it has in other cases! we noticed it last year after seeing a news report on the issue but it wasn't this bad then, now we won't drive it.

- Elysian, MN, USA

problem #192

Nov 092017

Pacifica

  • 125,000 miles
Rotting subframe. Rust holes 6inches plus wide. Engine at risk of falling out. Far beyond what normal rust would be.

- Gloucester, MA, USA

problem #191

Oct 192017

Pacifica

  • miles
My Pacifica has cradle rust underneath the vehicle, my steering wheel is tilted to the left and it is very unsafe to drive my vehicle anywhere. I work in the city of Chicago and we deal with the elements everyday and now my car is swaying left to right and would not drive straight...please help

- Chicago, IL, USA

problem #190

Oct 162017

Pacifica

  • 120,000 miles
The entire underside is rusting and falling apart. The biggest problem being the cradle. It is so bad theres cracks all over and big rust holes. The mechanic shop told my wife not to drive because its to dangerous!! she drives several young kids around everyday. So now it sits rusting even faster till we can get it fixed. Chrysler accepts no responsibility. Of course this is a common issue and I'm glad there's a class action lawsuit on this! it has 120,000 miles and to think the engine could drop out while she's driving kids around. That could kill everyone including other drivers around her. This will be my last Chrysler/Dodge/Jeep vehicle and my kids will never own one. It's not my first, and I've had major issues with every single one. My Ford and Chevy's have never fallen apart like Chrysler/Dodge does.

- Maineville, OH, USA

problem #189

Oct 012017

Pacifica

  • 78,000 miles

A D V E R T I S E M E N T S

Body frame rusting outler Pacifica

- Festus, MO, USA

problem #188

Aug 012017

Pacifica

  • miles
I purchased a 2005 Chrysler Pacifica used from a family member in 2015. I had it serviced at the same garage that they did prior to purchasing it. I took the car in for a flat tire repair and was told that it was unsafe to drive due to cradle rust. The frame that suspends the engine is rusted and it was deemed unsafe to drive. This problem must have taken a considerable amount of time to develop. It had never been mentioned in the many years of routine service in which the car had been inspected and repaired. I was told that it would be approximately $3000 to repair this problem. In researching this, I discovered that there was an admission from Chrysler that Pacificas manufactured in 2004 and 2005 had not been properly protected from rust in the cradle. This is a manufacture problem. This has created a situation in which this car is unsafe to drive. The car is in good shape otherwise and has been reliable. I would not have known that it was unsafe to drive if I had not taken it in to repair the tire. I purchased it to drive to and from college and now I have no transportation. I am thankful that I was not injured due to this problem, but many people are still driving these cars and are unaware that there is a dangerous problem. This is a serious safety concern and it should be fixed by Chrysler. Thank you for your time and attention to this matter.

- Troy, PA, USA

problem #187

Sep 182017

Pacifica

  • miles
Sub frame rust, do to Chrysler not correctly coating the subframe on the 2005 Chrysler Pacifica, the sub frame rusts away making the engine unsecured potently causing the engine to drop potently causing a multiple car incident or death

- Woodbridge, VA, USA

problem #186

Jul 202017

Pacifica

  • 158,850 miles
2005 Pacifica bought from dealer now out of business. Vehicle failed Pennsylvania state inspection in July 2017 for rotted sub frame / K frame. Had just spent $600 on a catalytic converter. Now the estimate is $3100 for a new sub frame... this cost totals the vehicle and I'll have to buy a new one and I'm out $600 to boot. This should have been a recall. I was never notified. This is a manufacturing defect. Rust prevention undercoating not done or not done properly. Some say it was skipped entirely. Problem is reported on the web often and is well known. Vehicle cannot pass state inspection and cannot be driven safely. Engine could fall out the bottom. If anyone knows of a class action suit or some government intervention, please let me know. The vehicle is worse than useless, it's dangerous.

- Holland, PA, USA

problem #185

Aug 152017

Pacifica

  • miles
Dealer reported on 8/15/2017 that my car has an engine cradle problem. There are holes in the cradle now due to rusting. He also told me it is a safety problem.

- Avon Lake, OH, USA

problem #184

Aug 092017

Pacifica

  • miles
A few months ago, I noticed a shaking in the steering wheel of my 2005 Chrysler Pacifica. It seemed to became much worse, very quickly, to the point of where I could barely hold the car straight, so I took it in this week for a brake inspection. The problem isn't the brakes at all.. the entire unibody frame and engine carriage have completely rusted and deteriorated!! the mechanic told me that the vehicle wasn't safe to even drive home! he was able to push his finger through the carriage, and said that the engine is about to fall out onto the ground! both axels are also rusted almost completely off. It's horrible! I am attaching pictures.... and, as it turns out, Chrysler knows about this Pacifica rust issue! I decided to search the internet for "2005 Chrysler Pacifica rust", and it isn't just my car! Chrysler knows that I, and so many others, are out here driving our babies around in vehicles with rusted out frames that could snap at any second!!! (ie. Chrysler initially issued recall of 2004-05 Pacifica, citing potential unibody rust.. later rescinded the offer.) (NHTSA [as early as Oct 2004] 10008424, 10044109, 10045080, 10010501...) (class-action lawsuit filed in 2014 against Chrysler by Pacifica owners. Lawsuit denied due to Chrysler 2009 bankruptcy.) note: This message will only allow me to attach one photo. One photo doesn't adequately show the depth of the situation. Both axels are rusted almost completely off, as well as the engine cradle. Please contact me to view additional photos. Thank you.

- Kokomo, IN, USA

problem #183

Jul 282017

Pacifica

  • 158,000 miles
Took my 2005 Chrysler Pacifica into the mechanic for front end noise. The mechanic discovered that my sub frame is rusted out. The mechanic is concerned that my engine could fall out.

- Ypsilanti, MI, USA

problem #182

Nov 142015

Pacifica

  • miles
Cradle is rusted & on the verge of falling apart. On checking online, realized that there was a recall for 2004 models but not for 2005. A mechanic on looking it up noticed that anti-rust was not applied at all, and hence resulting in the rusting.

- Centerville, OH, USA

problem #181

Mar 012017

Pacifica

  • 128,000 miles
Subframe nearly rusted through at welds. Frame has almost no rust, but again, subframe so rusted car is unsafe to drive. I dont know what else can explain except something was missed in production. Researching online I have found that to be a frequent problem with this vehicle. Rust was found while performing oil change. There hasnt been an accident but the subframe that holds the engine is rusting through so I dont want to drive and find my engine on the ground.

- Springfield, IL, USA

problem #180

May 202016

Pacifica

  • 86,000 miles
The engine cradle is rotting out.

- Peshtigo, WI, USA

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