really awful
Crashes / Fires:
1 / 0
Injuries / Deaths:
1 / 0
Average Mileage:
42,447 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Volvo S60 fuel system problems

fuel system problem

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2004 Volvo S60 Owner Comments

problem #6

Feb 032011

S60 5-cyl

  • 53,000 miles


The contact owns a 2004 Volvo S60. The contact was driving 60 mph when the vehicle lost power and stalled. The contact stated that there was no warning prior to the failure. The contact waited 15 minutes and restarted the vehicle. The vehicle was taken to a local mechanic who stated that the fuel pressure was the cause of the failure. The contact referenced recall 09V483000 (fuel system, gasoline: Delivery: Fuel pump) but was told by the dealer that the vehicle was not included. The current and failure mileages were 53,000. Updated 04/07/11 the consumer stated the problem was the fuel pressure sensor. The vehicle identification number was not included in the recall. Updated 04/08/11

- San Francisco, CA, USA

problem #5

Oct 192010


  • 100,000 miles
The contact owns a 2004 Volvo S60. The contact stated that while driving 30 mph the vehicle stalled and the check engine light illuminated on the instrumental panel. The vehicle restarted within a few minutes. The vehicle was then inspected by a dealer who informed the contact that the fuel pump and the engine cooling system had failed. The vehicle was not repaired. The failure mileage was 100,000.

- Pflugerville, TX, USA

problem #4

Sep 012010


  • 35,000 miles
The contact owns a 2004 Volvo S60R. The contact was driving approximately 10 mph, the engine completely stalled and the check engine warning indicator illuminated. The engine restarted and the vehicle began functioning normally. The failure continued to occur sporadically. The vehicle was taken to an independent mechanic who stated that the fuel pump needed to be replaced, and also advised the contact of NHTSA recall campaign id number 09V483000 (fuel system, gasoline:delivery:fuel pump). The vehicle was taken to the dealer to be repaired; however, the Volvo model year 2004 S60R was not included in the recall. The 2004 Volvo S60 was included in the recall defect. The vehicle was being repaired at the owner's expense. The failure mileage was approximately 35,000. Updated 2/28/11 updated 03/03/11

- Layfette Hill, PA, USA

problem #3

Jan 072008

S60 5-cyl

  • Automatic transmission
  • 28,180 miles


Strong fuel smell coming from inside vehicle. Fuel pump leaking. The defect was noted on 2001-2002 model years but needs to be extended to 2004 for vehicles in Nevada.

- Las Vegas, NV, USA

problem #2

Oct 292007

S60 5-cyl

  • Automatic transmission
  • 38,500 miles
Strong fuel odor emitting from passenger side of vehicle. Observed gas stains covering outside of gas tank. Returned to dealer and dealer replaced fuel pump. Since then, no odors. However, auto continues to hesitate when driving. In one instance, car stalled in heavy traffic and was nearly rear ended.

- Tucson, AZ, USA

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problem #1

Sep 182006


  • Automatic transmission
  • miles
On September 18 I was traveling down interstate 10 when my 2004 Volvo S60 completely stopped running while going 70 mph. I was unable to get the car out of the traffic (no power to drive to the shoulder). My car was completely useless. I called 911 and roadside assistance to get help before I was hit (I was unable to exit the vehicle due to moving traffic on either side of me). After 50 minutes I was hit in the rear. The vehicle was towed to bergeron Volvo. I was informed that the fuel pump had failed. There was no warning and the vehicle had just been in for service 1 month before. It only has 24,000 miles.

- New Orleans, LA, USA

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