1991 Mercury Sable

72 Technical Service Bulletins (TSBs)

TSB List for the 1991 Mercury Sable

Technical Service Bulletins (TSBs) for the 1991 Sable are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

  • STEERING:HYDRAULIC POWER ASSIST SYSTEM
  • STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
  • STEERING:LINKAGES:TIE ROD ASSEMBLY
  • SUSPENSION:FRONT
  • SUSPENSION:FRONT:MACPHERSON STRUT
  • SUSPENSION:REAR
  • SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
  • SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
  • ENGINE AND ENGINE COOLING:ENGINE
  • ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
  • ENGINE AND ENGINE COOLING:COOLING SYSTEM
  • ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
  • ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
  • ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
  • FUEL SYSTEM, GASOLINE
  • FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
  • POWER TRAIN
  • POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)
  • POWER TRAIN:MANUAL TRANSMISSION
  • POWER TRAIN:AUTOMATIC TRANSMISSION
  • POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT
  • POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
  • POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
  • ELECTRICAL SYSTEM
  • ELECTRICAL SYSTEM:STARTER ASSEMBLY
  • ELECTRICAL SYSTEM:WIRING
  • ELECTRICAL SYSTEM:IGNITION:MODULE
  • VISIBILITY:WINDSHIELD
  • VISIBILITY:WINDSHIELD WIPER/WASHER
  • VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
  • VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
  • VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
  • TIRES
  • EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
  • EQUIPMENT:APPLIANCE:AIR CONDITIONER
  • UNKNOWN OR OTHER
  • STEERING:HYDRAULIC POWER ASSIST SYSTEM

    • TSB #BC9584961001

      Date Announced:
      OCT 01, 1996
      NHTSA ID:
      #50503

      INFORMATION FOR CONCERNS OF GRUNT OR GROAN DURING WHEEL RETURN FROM FULL RIGHT TURN. *TT Read More »

    • TSB #95191

      Date Announced:
      SEP 01, 1995
      NHTSA ID:
      #46461

      THE POWER STEERING SYSTEM MAY HAVE A 'GRUNT' AND/OR 'GROAN' NOISE. THIS MAY BE CAUSED BY HYDRAULIC FLUID MOVEMENT WITHIN THE POWER STEERING RACK. Read More »

    STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS

    • TSB #9716

      Date Announced:
      JAN 02, 1997
      NHTSA ID:
      #51361

      SOME POWER STEERING HOSES HAVE BEEN REPLACED WITH A REVISED DESIGN AND SHOULD NO LONGER BE USED FOR SERVICE. *JD Read More »

    STEERING:LINKAGES:TIE ROD ASSEMBLY

    • TSB #12570

      Date Announced:
      MAR 01, 1999
      NHTSA ID:
      #6091815

      SOME VEHICLES MAY EXHIBIT FRONT OUTER TIE RODS SQUEAK AND / OR POP NOISE OVER BUMPS AND / OR TURNING. *TT Read More »

    • TSB #5897

      Date Announced:
      MAR 01, 1999
      NHTSA ID:
      #605254

      EXPERIENCING A SQUEAKING AND / OR POPPING NOISE FROM THE FRONT OUTER TIRE RODS. *TT Read More »

    SUSPENSION:FRONT

    • TSB #9534

      Date Announced:
      FEB 01, 1995
      NHTSA ID:
      #39217

      RATTLING OR CLUNKING NOISE FROM THE FRON SUSPENSION. *TW Read More »

    • TSB #9511

      Date Announced:
      JAN 01, 1995
      NHTSA ID:
      #39127

      PREMATURE WEAR ON THE INNER EDGES OF REAR TIRES. *TW Read More »

    SUSPENSION:FRONT:MACPHERSON STRUT

    • TSB #94243

      Date Announced:
      NOV 01, 1994
      NHTSA ID:
      #37756

      VEHICLES MAY EXHIBIT A CLICKING NOISE FROM THE FRONT STRUTS. *TW Read More »

    SUSPENSION:REAR

    • TSB #BC8890950401

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #3031400

      UNKNOWN Read More »

    • TSB #9556

      Date Announced:
      MAR 01, 1995
      NHTSA ID:
      #39880

      PREMATURE WEAR ON INNER EDGES OF REAR TIRES MAY BE CAUSED BY REAR CAMBER AND TOE SETTINGS THAT ARE NOT WITHIN SPECIFICATION. *TW Read More »

    SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

    • TSB #985A13

      Date Announced:
      MAR 18, 1998
      NHTSA ID:
      #601012

      THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC Read More »

    • TSB #BC8890950401

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #3031400

      UNKNOWN Read More »

    • TSB #9562

      Date Announced:
      MAR 01, 1995
      NHTSA ID:
      #39900

      ROUGHNESS CONCERN DURING BRAKE APPLICATION. *TW Read More »

    SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

    • TSB #985A6

      Date Announced:
      MAR 18, 1998
      NHTSA ID:
      #601004

      SOME VEHICLES MAY CYCLE WHEN BRAKES ARE APPLIED ON ROUGH ROADS OR ON AN INCLINE WHILE MAKING A SHARP TURN. *YC Read More »

    • TSB #95212

      Date Announced:
      OCT 01, 1995
      NHTSA ID:
      #46478

      THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #01124

      Date Announced:
      JUN 25, 2001
      NHTSA ID:
      #622665

      ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT Read More »

    • TSB #9874

      Date Announced:
      APR 13, 1998
      NHTSA ID:
      #601343

      A NEW SILICONE GASKET AND SEALANT. *YC Read More »

    • TSB #9811329

      Date Announced:
      FEB 01, 1998
      NHTSA ID:
      #607497

      INFORMATION REGARDING THE THE AVAILABILITY OF THE REVISED HEADGASKET FOR COOLANT LOSS CONDITIONS ON SOME ENGINES. *TT Read More »

    • TSB #97610

      Date Announced:
      MAR 17, 1997
      NHTSA ID:
      #51990

      BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »

    • TSB #9743

      Date Announced:
      FEB 17, 1997
      NHTSA ID:
      #51682

      BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »

    ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

    • TSB #99183

      Date Announced:
      SEP 06, 1999
      NHTSA ID:
      #6090051

      SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT Read More »

    • TSB #99816

      Date Announced:
      MAY 03, 1999
      NHTSA ID:
      #606420

      FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT Read More »

    • TSB #9582

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #41025

      A REVISED SERVICE WINDSHIELD WIPER MOTOR IS NOW AVAILABLE. *TW Read More »

    ENGINE AND ENGINE COOLING:COOLING SYSTEM

    • TSB #9849

      Date Announced:
      MAR 02, 1998
      NHTSA ID:
      #601270

      CONCERNS WITH COOLANT MAY LEAK FROM THE HEAD GASKETS AND / OR THE VEHICLE MAY OVERHEAT. *YC Read More »

    ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

    • TSB #95153

      Date Announced:
      JUL 01, 1995
      NHTSA ID:
      #45934

      TEMPERATURE GAUGE - FLUCTUATING AND /OR INACCURATE HIGH READINGS. *SD Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

    • TSB #9864

      Date Announced:
      MAR 30, 1998
      NHTSA ID:
      #601312

      INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

    • TSB #982310

      Date Announced:
      NOV 23, 1998
      NHTSA ID:
      #603724

      MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK Read More »

    FUEL SYSTEM, GASOLINE

    • TSB #9523

      Date Announced:
      JAN 01, 1995
      NHTSA ID:
      #39119

      ERRATIC DISTANCE-TO-EMPTY AND FUEL GAUGE READINGS. *TW Read More »

    FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

    POWER TRAIN

    • TSB #12178

      Date Announced:
      NOV 01, 1998
      NHTSA ID:
      #613234

      INFORMATION REGARDING TSB 98-5A-12 (TRANSAXLE/TRANSMISSION/TRANSFER CASE-VEHICLES TOWED BEHIND RECREATIONAL VEHICLES-RECOMMENDED GUIDELINES) DOES NOT LIST TOWING INFORMATION FOR CERTAIN MODEL VEHICLES. Read More »

    • TSB #97111097237

      Date Announced:
      NOV 10, 1997
      NHTSA ID:
      #53663

      CONCERNS WITH HARSH ENGAGEMENTS AND HARSH SHIFTS WITH DIAGNOSTIC TROUBLE CODES (DTCS) 628, P0741 AND/OR P1744. *YC Read More »

    POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)

    • TSB #12559

      Date Announced:
      MAR 01, 1999
      NHTSA ID:
      #605294

      CONCERNS WITH REVERSE CLUTCH THAT COULD BECOME SHEARED OR TORN IN EXTREMELY COLD TEMPERATURES. *TT Read More »

    POWER TRAIN:MANUAL TRANSMISSION

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #0015

      Date Announced:
      JAN 10, 2000
      NHTSA ID:
      #612203

      INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS Read More »

    • TSB #99152

      Date Announced:
      JUL 26, 1999
      NHTSA ID:
      #608431

      INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT Read More »

    • TSB #9888

      Date Announced:
      APR 27, 1998
      NHTSA ID:
      #601238

      INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC Read More »

    • TSB #97511

      Date Announced:
      MAR 03, 1997
      NHTSA ID:
      #51945

      FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD Read More »

    • TSB #BC101209702

      Date Announced:
      JAN 02, 1997
      NHTSA ID:
      #51184

      VERIFY THE TRANSAXLE INSTALLED IN THE VEHICLE IS THE CORRECT MODEL AND MODEL YEAR FOR THE VEHICLE. *JD Read More »

    • TSB #BC9683961001

      Date Announced:
      OCT 01, 1996
      NHTSA ID:
      #50542

      PROCEDURE FOR UPDATING THE CALIBRATION FROM R-11 TO R-12 FOR STALLING ON DECEL & MISFIRE CODES ON 3.0L VEHICLES. *TT Read More »

    • TSB #FD9505

      Date Announced:
      MAY 01, 1995
      NHTSA ID:
      #44051

      UNKNOWN Read More »

    • TSB #BC8890950401

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #3031400

      UNKNOWN Read More »

    • TSB #ONP/94M84

      Date Announced:
      NOV 01, 1994
      NHTSA ID:
      #37812

      VEHICLES MAY EXHIBIT ERRATIC TRANSMISSION OPERATION. *TW Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

    • TSB #14811

      Date Announced:
      APR 01, 2001
      NHTSA ID:
      #619293

      INFORMATION ON ADDITIONAL PARTS REQUIRED WHEN REPLACING TRANSFER CASE ON VEHICLES EQUIPPPED WITH AX4S TRANSAXLE. *TT Read More »

    • TSB #12616

      Date Announced:
      MAR 01, 1999
      NHTSA ID:
      #605338

      INFORMATION ON TRANSAXLE SERVICE CASE REPLACEMENT WITH OSS (OUTPUT SHAFT SPEED SENSOR) HOLE. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

    • TSB #962612

      Date Announced:
      DEC 16, 1996
      NHTSA ID:
      #50997

      TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW Read More »

    • TSB #96249

      Date Announced:
      NOV 18, 1996
      NHTSA ID:
      #50908

      TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW Read More »

    • TSB #95157

      Date Announced:
      JUL 01, 1995
      NHTSA ID:
      #45937

      THE TORQUE CONVERTER IDENTIFICATION CODES HAVE BEEN REVISED AS OF 3/1/95. *SD Read More »

    POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

    • TSB #982675

      Date Announced:
      APR 01, 1998
      NHTSA ID:
      #603573

      A REVISED FORWARD CLUTCH INNER SEAL FOR THE AXOD, AXODE, AX4S & AX4N TRANSAXLE IS AVAILABLE WITH IMPROVED SEALING AND REDUCED CHANCE OF THE SEAL ROLLING DURING INSTALLATION. *YC Read More »

    ELECTRICAL SYSTEM

    • TSB #98246

      Date Announced:
      DEC 07, 1998
      NHTSA ID:
      #604059

      FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC Read More »

    ELECTRICAL SYSTEM:STARTER ASSEMBLY

    • TSB #97111097234

      Date Announced:
      NOV 10, 1997
      NHTSA ID:
      #53660

      VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC Read More »

    ELECTRICAL SYSTEM:WIRING

    • TSB #99222

      Date Announced:
      OCT 18, 1999
      NHTSA ID:
      #6089681

      SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT Read More »

    • TSB #96246

      Date Announced:
      NOV 18, 1996
      NHTSA ID:
      #50905

      WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW Read More »

    ELECTRICAL SYSTEM:IGNITION:MODULE

    • TSB #97613

      Date Announced:
      MAR 17, 1997
      NHTSA ID:
      #51995

      TRANSAXLE- AX4S/AX4N- DIAGNOSTIC TROUBLE CODES (DTCS) 628, P0741 AND/OR P1744 STORED IN MEMORY AFTER TRANSAXLE EXCHANGE. *JD Read More »

    • TSB #BC8890950401

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #3031400

      UNKNOWN Read More »

    VISIBILITY:WINDSHIELD

    • TSB #96221

      Date Announced:
      OCT 21, 1996
      NHTSA ID:
      #50940

      WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW Read More »

    VISIBILITY:WINDSHIELD WIPER/WASHER

    • TSB #011201

      Date Announced:
      JUN 25, 2001
      NHTSA ID:
      #622660

      THIS INFORMATION IS A SUPPLEMENT TO THE WIPER SYSTEM SERVICE INFORMATION PROVIDED IN THE WORKSHOP MANUALS. THIS SERVICE INFORMATION IS INTENDED AS AN AID TO ASSIST IN DIAGNOSIS AND REPAIR OF ERRATIC WIPER SYSTEM CONDITIONS. Read More »

    VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

    • TSB #02107

      Date Announced:
      MAY 27, 2002
      NHTSA ID:
      #636080

      TRANSFER SERVICE TIPS FOR THE FRONT WIPER MOTOR MOUNT BRACKET AND DEPRESSED PARK OUTPUT ARM. *TT Read More »

    • TSB #9582

      Date Announced:
      APR 01, 1995
      NHTSA ID:
      #41025

      A REVISED SERVICE WINDSHIELD WIPER MOTOR IS NOW AVAILABLE. *TW Read More »

    • TSB #9546

      Date Announced:
      FEB 01, 1995
      NHTSA ID:
      #39717

      WIPER MOTOR REPLACEMENT - UPGRADED SERVICE KITS. *TW Read More »

    • TSB #9546

      Date Announced:
      FEB 01, 1995
      NHTSA ID:
      #39237

      REVISED WIPER MOTOR. *TW Read More »

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

    • TSB #01156

      Date Announced:
      AUG 06, 2001
      NHTSA ID:
      #623944

      SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR

    TIRES

    • TSB #9852

      Date Announced:
      APR 13, 1998
      NHTSA ID:
      #601290

      INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC Read More »

    EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

    • TSB #99129

      Date Announced:
      JUN 14, 1999
      NHTSA ID:
      #606460

      EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT Read More »

    • TSB #9873

      Date Announced:
      APR 13, 1998
      NHTSA ID:
      #601341

      EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT Read More »

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #99196

      Date Announced:
      SEP 20, 1999
      NHTSA ID:
      #6090087

      INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT Read More »

    • TSB #9848

      Date Announced:
      MAR 02, 1998
      NHTSA ID:
      #601269

      ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY. *YC Read More »

    UNKNOWN OR OTHER

    • TSB #01157

      Date Announced:
      AUG 06, 2001
      NHTSA ID:
      #623988

      INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »

    • TSB #9768

      Date Announced:
      MAR 17, 1997
      NHTSA ID:
      #51987

      FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD Read More »

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