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10.0

really awful
Crashes / Fires:
2 / 0
Injuries / Deaths:
2 / 0
Average Mileage:
78,220 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2006 Ford Fusion drivetrain problems

drivetrain problem

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2006 Ford Fusion Owner Comments (Page 3 of 5)

« Read the previous 20 complaints

problem #54

Feb 122014

Fusion

  • 106,300 miles

A D V E R T I S E M E N T S

Coming off an exit ramp at approx. 35 mph I felt a jerking/stalling feeling as I merged into freeway traffic where the speed limit is 65 mph. I viewed my instrument panel and found the wrench symbol illuminated. Acceleration was sluggish briefly, but after awhile acceleration seemed to return to norm. All the while the wrench light remained illuminated for an approx. 25 miles. Once in a safe location I turned the car off and waited approximately two minutes before attempting to restart it. Upon restarting the wrench light was no longer illuminated. I drove the car another approx. 10 miles to make it home and the wrench light is no longer illuminated when car is restarted. This all took place in the midst of a snow/sleet storm. A drive that typically takes approx. 45 minutes took approx. 4 hours. I called the service department of my local Ford dealership and understandably I found that they had closed and reopening the next day was/is in question due to the weather.

- Raleigh, NC, USA

problem #53

Jun 012011

Fusion

  • 55,000 miles
Contact owns a 2006 Ford Fusion. The contact stated that the front passenger and both rear interior door handles became fractured when engaged. In addition, the contact was driving 55 mph when the vehicle failed to respond to acceleration attempts over 55 mph. The seat belt mechanism also failed and the contact was unable to secure the seat belt. The contact took the vehicle to the dealer where the transmission was replaced. The interior door handles and the seat belt were not repaired. The manufacturer was not made aware of the failure. The failure mileage was 55,000.

- Hickory , MS, USA

problem #52

Oct 012009

Fusion

  • 92,294 miles
The contact owns a 2006 Ford Fusion. The contact stated that the vehicle would shake and jerk while driving various speeds. The vehicle was taken to the dealer where a diagnostic was performed, which located the failure at the transmission control unit. The transmission control unit was replaced however, the failure was not corrected. The vehicle was towed to the dealer where a second diagnostic was performed, which located the failure at the transmission control module. The vehicle was not repaired. The failure mileage was 92,294 and the current mileage was 104,983.

- Sun City , AZ, USA

problem #51

Jun 272012

Fusion

  • 76,000 miles

A D V E R T I S E M E N T S

The contact owns a 2006 Ford Fusion. The contact stated that while driving various speeds, the vehicle began to vibrate in a jerking motion. In addition, an abnormal noise emitted outside of the vehicle. The vehicle was towed to an authorized dealer where the PCM and power train module was replaced under the service warranty. The failure recurred one year later. The vehicle was taken back to the dealer for repairs. The manufacturer was notified of the problem. The approximate failure mileage was 76,000.

- Herndon, VA, USA

problem #50

Aug 012012

Fusion 4-cyl

  • 145,000 miles
I am having throttle body issues with my Ford Fusion (2006) the problem was first diagnosed in 2011 and again last year, both by two different mechanics/body shops (one was a Ford dealer). I saw about a month ago on my local news of consumers who are having the same issues (throttle body, car loses power without notice, etc.) I emailed Ford to ask about repair or even going half on the repair for my vehicle as my household is unable to afford it due to loss of income/job. I was told there is nothing they can do or will offer however, "certain" people are getting their repairs taken care of. For it to make the news this issue is a big deal. I brought it to Ford attention to let them know that its simply not the newer model cars that are experiencing this mine, as well as a friends Ford (2008) have the same problem.

- Acworth, GA, USA

problem #49

Sep 112012

Fusion

  • 89,000 miles
I have a 2006 Fusion this problem started a year ago. First my car shakes, when driven 20mph and try to accelerate it has a hard time picking up speed it misses. So I had my spark plugs changed twice in the last year because I thought that's what was wrong. I took it to my local good year and they noticed that I've had my spark plugs changed with them twice so, the mechanic took my car apart and found that my 5th cylinder was bad and that it was burning through my coils. 2 years ago I had issues with my balls joints on my car front tires fixed it now, I am having the same problem my ball joints have clay in them how that happen I don't know. There is also a 3rd problem that I am having with my transmission. I came across this website to see if there were any recalls for my vehicle, of course it would be my luck nothing!!! I work for Toyota and they recall their vehicles all the time for any issue they have with their vehicles. I will never buy a Ford again!!!

- Navarre, FL, USA

problem #48

Aug 042013

Fusion

  • 86,500 miles

A D V E R T I S E M E N T S

I was traveling on a local highway behind a slow moving traffic at 30mph. A car let me over in to the left traveling lane, as I pushed down the gas paddle to accelerate my car jumped several times and made a popping sound. It went from 30mph to 0mph and the car behind me slammed on it's brakes and came within inches of hitting me! after doing research online last night (repairpal.com/transmission-problem-242#), I realized that many Fusion owners have had similar issues, and that Ford is aware of the issue with the german transmission installed in this model. It was a very scary, life threatening experience and I cannot believe that Ford has not recalled 2006 Fusion knowing that the transmission has a history of being faulty! I was fearful for my life, the life of my puppy in the backseat, and the life of the driver and other drivers behind me! I have this question for Ford, "is making money more important than a human life?" let's get this right and recall all models that have this specific german transmission installed!

- Manassas, VA, USA

problem #47

Aug 032013

Fusion 6-cyl

  • 70,000 miles
Today while traveling down I-40 with my children in the car my Ford Fusion revved up to almost 5 rpms and started jerking I stepped on the gas and nothing was happening just revved up and then finally jumped into gear. At that time we just about got rear ended by two vehicles that was behind us on the interstate running between 55-60mph. Im very concerned about the 2006 Ford Fusion transmissions and believe this problem needs to quit being over looked. As of today I have been doing some investigating myself and apparently everyone that owns a 2006 Ford Fusion has had a similar incident, L have read forums and just googled and a lot of people are having the same experiences. I just want something done like a recall I believe that would be the right thing to have done. One more thing I had no idea my Fusion transmission was even bad never had my car do anything like it done today. Thanks

- Canton, NC, USA

problem #46

Jun 302013

Fusion 6-cyl

  • 180,000 miles
Traveling down busy local highway about 45mph in late rush hour traffic. The car suddenly began to run very rough and then engine stalled. Check engine light came on. The car had to be maneuvered to the side of the road with no power on very busy highway. There were a couple close calls but no accident thankfully. The car was towed to a local dealer. The dealer indicates the power train controller module (PCM) unit failed. This seems to be very common failure on these cars and it can be dangerous.

- Raleigh, NC, USA

problem #45

Jul 032013

Fusion 6-cyl

  • 84,000 miles
The contact owns a 2006 Ford Fusion. The contact stated that while driving approximately 25 mph, there was a sudden loss of power as the check charging system warning light illuminated. The vehicle was towed to a dealer where it was diagnosed that the PCM module, coils, spark plugs, and the intake manifold gasket needed to be replaced. The manufacturer was made aware of the failure. The vehicle was not repaired. The approximate failure and current mileage was 84,000.

- Chicago , IL, USA

problem #44

Jul 022013

Fusion 6-cyl

  • 90,100 miles

A D V E R T I S E M E N T S

When I was passing a car on the high way the transmission slipped out of gear. I was in the middle lane and lost all acceleration. Dead in the water. I had to put my hazard lights on and pull over to the side of the road. Turning the card on and off fixed the issue. Since that it has done this multiple times.

- Milwaukee, WI, USA

problem #43

Jul 062013

Fusion 6-cyl

  • miles
At first I felt on previous day slippage at slow uphill driving and some starts. Huge bang like the bottom was falling out of the car. Like I was rear ended. Then on July 6th while on flat, dry 4 lane at 50 mph it felt like it slipped into neutral and the engine revved up. I took foot off of accelerator and it went back into gear. I had someone else's child in my car. This is dangerous. I am in the nc area to have surgery and staying at a friends house. I am disabled too. I cannot in anyway afford to fix this. I was a Ford employee when I got this car. I love Ford. Only heated seat and lumbar problems that I can't fix either. I would like a recall and help to fix this. Please. I have no place to live and my car is all I own. Please help.thanks

- Bluff City, TN, USA

problem #42

Jun 252013

Fusion 6-cyl

  • 125,000 miles
Driving on the highway at 65mph when the transmission slip out of gear and the engine started to rev up. Got of to the side of the rode when there was a safe spot to let the traffic behind us go around. I had my wife and two grand children in the car not a safe position to be in. Ford knows about the valve in asin transmission. Can not believe they will not honor this problem, when they know about it. The problem is getting worse. Please help!

- Juneau, WI, USA

problem #41

Sep 262012

Fusion 6-cyl

  • 93,000 miles
When attempting to accelerate at a highway speed, which caused the car to downshift, the transmission would "slip" out of gear, causing the RPM's to rev up to an unsafe level. To get the car back into gear, I had to remove my foot from the accelerator and let it coast for a bit. Once the RPM's returned to between 1000-2000, it slammed hard into gear and began driving again. This occurs regularly even at regular street speeds, when you need to accelerate where a downshift is necessary. This could easily lead to a crash. Ford Motor Company knows about the problem with the transmissions in these cars, basically it is due to valve bore wear in the main control. They have a defective control body which has extreme spool bore wear. A tsb was issued: Tsb bulletin date: Feb 2007 various driveability/transmission symptoms - PCM/tcm calibration updates 3.0L - aisin F21 auto trans. ( NHTSA item number - 10021277 ). no recall by Ford to date. If you catch it before the clutch is burnt up, you can get by with replacing the main control valve body for around $800-$1000, however if you're beyond that point it's a $4500+ new transmission.

- Omaha, NE, USA

problem #40

Jun 302013

Fusion

  • 105,000 miles
My Ford Fusion V6 sel has been slipping since 50,000 miles. I have had 2 minor transmission changes within the past 3 years. Today me and my kids were driving about 20-35 mph around town when the transmission slipped. The car would not respond to accelerating on the gas pedal. I tried placing the car into low gear, reverse with nothing happening. This was on a busy intersection, the car final after forcing me and my kids to jerk forward started to work again. Each time I stopped at a stop light the car took 1-2 minutes to rise above 20 mph. I finally made it to my house which has a small slant on the drive way and the car struggled just to make it in the garage. This was the most embarrassing day of my life!!!! the car clearly is out of warranty and each time I look up tsb's I see more and more 2006-11 Ford Fusion postings. Being a Ford fan my whole life I must say if nothing is done with this complaint I will no longer support Ford and will encourage other not to as well. The next steps are to go to the Ford dealership and do a diagnostic. I may also try a major transmission change, my fear would be to do a transmission change with zero confidence that this will fix the problem!!! Ford must keep quality and safety in mind with every car they sell especially a 1st generation model.

- Colorado Springs, CO, USA

problem #39

Jun 142013

Fusion

  • 37,000 miles
The contact owns a 2006 Ford Fusion. The contact stated that while driving 45 mph, the vehicle rpms increased and the vehicle squeaked with the illumination of the transmission warning light. The vehicle was taken to the dealer for diagnosis where it was stated that the PCM module needed to be replaced. The vehicle was not repaired. The manufacturer was not notified. The VIN was not available. The approximate failure mileage was 37,000.

- Greenwood, MO, USA

problem #38

Mar 012012

Fusion

  • 65,000 miles
We started having problems with the transmission in our 2006 Ford Fusion in early 2012. We replaced the transmission in April when it had roughly 65,000, with a used transmission. It was fine for a few months, and now we are having hard shifting and transmission slippage. The car has around 70,000 miles now. I have heard of this issue by many Fusion owners, and Ford refuses to do anything about it. It is in my opinion that the transmissions in this car need to be recalled.

- Effingham, IL, USA

problem #37

Jan 142013

Fusion

  • 45,000 miles
The transmission is bad in the car. The 2006 Ford Fusion was purchased brand new and the extended warenty expired, the transmission went bad. What makes it so bad is that the car only has a little over 46000 miles. So many people have submitted complaints and I want to know what is Ford going to do to correct the problem and reimburse us at least some of the money that we had to pay for the transmission.

- Cincinnati, OH, USA

problem #36

May 232012

Fusion 6-cyl

  • 75,000 miles
I was accelerating as I was entering/merging onto the highway. The vehicle jerked violently and stopped with a loud thud. After the sudden stop, driving on the highway was erratic, meaning the RPM and shifting was all over the place. I exited as soon as the next exit was available. Then, even though the vehicle was in drive, it went "out of gear" and I was unable to propel the vehicle forward. I had the vehicle towed to the dealership. The dealership stated that the valve body of the transmission would need to be replaced. This is due to Ford tsb due to part of the transmission that is defective. Refer to NHTSA #10021277. If I had been merging into traffic or if I had been attempting to cross the street and the vehicle will not propel itself forward in the manner I expect, it could lead to serious accident. Please have Ford recall this part for all such vehicles so no one gets injured or killed.

- Valparaiso, IN, USA

problem #35

Jun 122011

Fusion

  • miles
After 3 months of purchasing my 2006 Ford Fusion I was experiencing transmission problems that causes my car to jerk and lock in gear. Thus, prevents me from driving on the freeway and main streets. A cautious driver is not a good driver.

- New Haven, CT, USA

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