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2005 Pontiac Sunfire

Technical Service Bulletins

There are also 51 TSBs » for the Pontiac Sunfire.

Please note: The TSB information displayed below are summaries. Unfortunately we do not have access to the full versions. To get full information about a particular TSB, write down the TSB number & contact your local dealer.

ALSO: The TSB numbers are the NHTSA numbers, which are different from the TSB numbers the manufacturers use. The manufacturers don't give out their TSB numbers to us, so if you ask your dealer for more information about a TSB, have them look it up by the issue date or the TSB title.

STEERING

• TSB #01-02-32-001 -- CONCERNS WITH CLUNK NOISE FROM FRONT OF VEHICLE TURNING MANEUVER / STEERING WHEEL ROTATION.*JB (LUBRICATE OR REPLACE INTERMEDIATE SHAFT AS APPROPRIATE). UPDATED 10/05/07. *NJ UPDATED 4/1/08. *NJ UPDATED 7/1/2008 *PE (NHTSA ID #618086, APRIL 01 2008)
• TSB #040232001 -- RELEASE OF STEERING GEAR STUB SHAFT BEARING KIT FOR SERVICE. *TT UPDATED 08-15-07. *KB UPDATED 10/09/07. *NJ (NHTSA ID #10012694, AUGUST 01 2007)
• TSB #010232001F -- CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION. *TT (NHTSA ID #10019516, FEBRUARY 01 2006)
• TSB #030232001B -- MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH (NHTSA ID #10012093, JULY 01 2004)
• TSB #030232001B -- MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH (NHTSA ID #10012093, JULY 01 2004)

STEERING:COLUMN

• TSB #070232006 -- CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION (LUBRICATE INTERMEDIATE SHAFT [I-SHAFT]). *NJ (NHTSA ID #10022926, AUGUST 01 2007)

SUSPENSION

• TSB #040308010 -- CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH (NHTSA ID #10012182, JUNE 01 2004)
• TSB #040308010 -- CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH (NHTSA ID #10012182, JUNE 01 2004)
• TSB #3263 -- FRONT SUSPENSION NOISE ON TURNS. *EH (NHTSA ID #10011819, no date provided)
• TSB #3263 -- FRONT SUSPENSION NOISE ON TURNS. *EH (NHTSA ID #10011819, no date provided)

SERVICE BRAKES, HYDRAULIC

• TSB #709 -- CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT (NHTSA ID #10018156, SEPTEMBER 01 2005)

SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR

• TSB #04152004 -- VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES. GM VOICEMAIL EXPRESS. *TT (NHTSA ID #10009220, APRIL 15 2004)
• TSB #00966 -- ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT (NHTSA ID #10007816, JANUARY 01 2004)
• TSB #3477 -- TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT (NHTSA ID #10014875, no date provided)
• TSB #3477 -- TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT (NHTSA ID #10014875, no date provided)

ENGINE AND ENGINE COOLING

• TSB #050601003A -- HIGHER THAN EXPECTED OIL CONSUMPTION BLUE SMOKE ON ACCELERATION. *EH (NHTSA ID #10013473, AUGUST 01 2005)
• TSB #050601002 -- ENGINE FAILURE DUE TO WATER INGESTION HYDRO LOCK. *EH (NHTSA ID #10013471, JANUARY 01 2005)
• TSB #030601018 -- NEW CYLINDER BORE LINER REPLACEMENT PROCEDURE. THIS SERVICE BULLETIN REPLACES 030601018A. *EH (NHTSA ID #10012103, JULY 01 2004)
• TSB #3323 -- HIGHER THAN EXPECTED OIL CONSUMPTION BLUE SMOKE ON ACCELERATION. TO INCLUDE 2005 OLDSMOBILE ALERO. *TT (NHTSA ID #10017198, no date provided)

ENGINE AND ENGINE COOLING:ENGINE

• TSB #050604026 -- VEHICLE HESITATES, NO START, LACK OF POWER, LOW FUEL PRESSURE. *TT (NHTSA ID #10017407, MAY 01 2005)
• TSB #1749019 -- INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK (NHTSA ID #10019208, no date provided)
• TSB #3433 -- SERVICE ENGINE SOON (SES) LIGHT AND SEVERE ENGINE MISFIRE ON CYLINDERS 1 AND 4 OR CYLINDERS 2 AND 3. *TT UPDATED 08-15-07. *KB (NHTSA ID #10017032, no date provided)
• TSB #3404 -- MACHINING DEBRIS ON THE OIL FILTER ELEMENT. *SC (NHTSA ID #10016822, no date provided)
• TSB #3859 -- LOW OIL PRESSURE - INSPECT OIL FILTER FOR DAMAGE. *KB UPDATED 10/18/07. *NJ (NHTSA ID #10020923, no date provided)
• TSB #3269 -- SERVICE ENGINE SOON (SES) LIGHT, MISFIRE AND VALVETRAIN TICK. *TT (NHTSA ID #10013526, no date provided)
• TSB #3269B -- TICK NOISE AND MISFIRE DUE TO BROKEN VALVE SPRINGS. *TT (NHTSA ID #10017219, no date provided)

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

• TSB #3030 -- TICK OR TIMING CHAIN NOISE FROM TIMING CHAIN. ALSO TO INCLUDE 2005 OLDSMOBILE ALERO. *TT (NHTSA ID #10008759, JANUARY 01 2004)

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

• TSB #3670 -- INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK (NHTSA ID #10019240, no date provided)

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

• TSB #709 -- CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT (NHTSA ID #10018156, SEPTEMBER 01 2005)

FUEL SYSTEM, OTHER

• TSB #3189 -- CRANK NO START, LOW OR NO FUEL PRESSURE. *TT (NHTSA ID #10010629, no date provided)

POWER TRAIN

• TSB #3441 -- 4T40E/4T45E HARD TO SHIFT. *TT (NHTSA ID #10017062, no date provided)
• TSB #3447 -- 4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES. *TT (NHTSA ID #10017086, no date provided)

POWER TRAIN:AUTOMATIC TRANSMISSION

• TSB #070730025 -- INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *NJ (NHTSA ID #10023942, OCTOBER 01 2007)
• TSB #030729005 -- CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH (NHTSA ID #10012102, JULY 01 2004)
• TSB #030729005 -- CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH (NHTSA ID #10012102, JULY 01 2004)
• TSB #3253 -- VEHICLE WILL NOT MOVE IN EITHER DIRECTION. TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT (NHTSA ID #10017096, no date provided)
• TSB #3669 -- M86/M94 TRANSMISSION INFORMATION TO DISASSEMBLE THIRD FOURTH AND FIFTH GEAR. *AK (NHTSA ID #10019228, no date provided)

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)

• TSB #05539 -- PRODUCT EMISSION RECALL TO REPLACE THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM). THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM) MAY HAVE BEEN MANUFACTURED WITH DAMAGED INTERNAL IC CHIPS, WHICH MAY AFFECT THE FUEL PUMP CONTROL AND EGR OUT (NHTSA ID #10017551, APRIL 01 2005)

ELECTRICAL SYSTEM

• TSB #08202004 -- SIR LIGHT ON, DIAGNOSTIC TROUBLE CODE B0036. *TT (NHTSA ID #10013058, AUGUST 20 2004)
• TSB #3056 -- SIR LIGHT ON AND A DIAGNOSTIC TROUBLE CODE B0036. *TT (NHTSA ID #10009602, JANUARY 01 2004)

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

• TSB #3648 -- HESITATION ON ACCELERATION AFTER INTERNAL ENGINE REPAIRS - CHECK INJECTOR HARNESS ORIENTATION. *TT (NHTSA ID #10018915, no date provided)

VISIBILITY

• TSB #709 -- CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT (NHTSA ID #10018156, SEPTEMBER 01 2005)

VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

• TSB #030864009A -- LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE. *TT UPDATE. *TT (NHTSA ID #10004338, MARCH 01 2005)

VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:BLOWER

• TSB #709 -- CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT (NHTSA ID #10018156, SEPTEMBER 01 2005)

STRUCTURE:BODY

• TSB #08202004 -- LEFT DOOR MOLDING BINDS ON THE FENDER CLADDING. *TT (NHTSA ID #10013057, AUGUST 20 2004)

STRUCTURE:BODY:DOOR

• TSB #3073 -- LEFT FRONT DOOR MOLDING BINDS ON FENDER WHEN OPENING. *TT (NHTSA ID #10009514, JANUARY 01 2004)

VEHICLE SPEED CONTROL

• TSB #3510 -- SUPPLEMENT TO 05-06-01-003A - WRONG THROTTLE GASKET PART NUMBER. *TT (NHTSA ID #10016520, no date provided)

VEHICLE SPEED CONTROL:CRUISE CONTROL

• TSB #3481 -- CRUISE CONTROL SHUTS OFF WHEN THE HAZARDS ARE SWITCHED ON. *TT (NHTSA ID #10016717, no date provided)

EQUIPMENT

• TSB #050846006A -- INFORMATION ON UPGRADING CERTAIN ONSTAR GENERATION 5 ANALOG/DIGITAL-READY SYSTEMS TO ONSTAR GENERATION 6 DUAL-MODE (ANALOG/DIGITAL). *TT (NHTSA ID #10015018, SEPTEMBER 01 2005)

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

• TSB #3120 -- ONSTAR CENTER UNABLE TO PERFORM REMOTE DIAGNOSTIC. (2004-2005 CHEVROLET YUKON, 2005 CHEVROLET TRAILBLAZER, 2002, 2003, 2005 BUICK RAINIER, 2005 CHEVROLET EXPRESS VAN, AND 2005 CADILLAC SEVILLE) *SC (NHTSA ID #10010109, JANUARY 01 2004)

UNKNOWN OR OTHER

• TSB #4014 -- PARTS UPDATE - TIMING CHAIN TENSIONER DESIGN CHANGE. *KB (NHTSA ID #10021074, no date provided)