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1.9

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
87,065 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Chevrolet Express brakes problems

brakes problem

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2005 Chevrolet Express Owner Comments

problem #4

Aug 012022

Express

  • miles

A D V E R T I S E M E N T S

Hole warn in front passenger side brake line from battery cable going to engine starter motor. The shielding on electrical cable rubbed and wore a hole in the brake line causing fluid to flow out and caused brakes to fail. No one was injured and no accident. I was backing out of the driveway the brakes failed, next I saw a large puddle of fluid on driveway, I just put it in park. The battery cable crosses over the break line and both are fastened to the frame near each other. I can provide break line and photo. The van has 60,000 miles on it, I purchased it new in 2005.

- Plymouth, MN, USA

problem #3

Apr 152014

Express

  • 115,060 miles
The brakes on my vehicle were inspected at homewood Chevrolet in Illinois and they did not need pads or anything, however, the brakes brakes release on their own when you are driving. There was a hydraulic recall and I never received any information..the headlights on my car also keep burning out within weeks of having them changed. The vehicle has some suspension issue as well. There was also a recall for that which I received no notice for.I have not moved since purchasing this vehicle.

- Park Forest, IL, USA

problem #2

Jun 212013

Express 8-cyl

  • 157,200 miles
I was traveling down a hill at about 35-40 mph. When the ABS system kicked in for some reason and the brakes went stiff and I could barely stop. Mechanic said wheel sensor, it was changed and I have the same problem. The ABS kicks in at the worst times when you are slowing down coming to an intersection the brakes go stiff. Almost got killed.

- Wyoming , PA, USA

problem #1

May 012012

Express

  • 76,000 miles
2005 Chevrolet Express 3500. Parking brake cable on rear, drivers side, rubbing against side of tire. Tire rubs down until it breaks. Tire was totally shredded but I was able to slow and steer to side of road. New tire put on but they did not see the cable in the way or rubbing! I only saw it because I was looking under the car for a new metallic clanking noise (that is something else). My new tire was almost rubbed through after only 3 weeks. I pulled the cable way back into its retainer but the retainer is about 1.5 square inches and the cable is only 1/8 in so is not firmly held in place (only by some friction). If you have a Chevy express, check your cable and tire.

- San Antonio, TX, USA

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