Notes: The second generation Durango was introduced in 2004 and instantly came under fire for, well, catching on fire.

From 2004-2006 electrical overloading in the driver's side instrument panel caused numerous reports of interior fires. The interior infernos became so commonplace that Chrysler eventually issued a recall.

The problems didn't stop there, however. Owners of the recalled vehicles complained about being treated unfairly and given take-it-or-leave-it low ball settlement offers. "They offered me $2000 under NADA retail as a settlement," said one owner, "and have been rude and hostile to deal with." Nothing says awesome service like treating your customers rudely after their cars have already caught on fire.


really awful
Crashes / Fires:
1 / 0
Injuries / Deaths:
2 / 0
Average Mileage:
81,245 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Dodge Durango fuel system problems

fuel system problem

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2005 Dodge Durango Owner Comments (Page 1 of 8)

problem #145

Jan 172017


  • 59,000 miles


When fillling the gas tank a large amount of gasoline spits out after the fuel nozzle clicks off. I first thought is was a defect with the fuel nozzle. But it continues to happen each time I fill up. This is very dangerous and could cause serious injury or death in the event of a fire or explosion. There are severa videos on ytube which clearly show this problem. When this occurs the vehicle is stopped at the service station with the engine and ignition is off. I have researched and found the Chrysler has a recall on this problem but VIN is not included. The recall should include all vehicles that have this problem. Pleas advise on what can be done to get Chrysler to rectify this dangerous problem at their expense. Thank you. This problem first occurred in November 2016 and has continued each time I fill up.

- Wichita Falls, TX, USA

problem #144

Jul 012016


  • 24,000 miles
The contact owns a 2005 Dodge Durango. The contact stated that when attempting to refuel the vehicle, fuel leaked from the gasket once the fuel level reached half a tank. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 24,000.

- New Port Richey, FL, USA

problem #143

Nov 182016


  • miles
Everytime I fill the tank up it spits fuel back out at me.

- Creston, IA, USA

problem #142

Nov 252016


  • 123,000 miles


Reason for filing a vehicle safety complaint is as follows; every time I have tried to fill-up my gas tank on my 2005 Dodge Durango, the gas not only starts to shoot out of the tank itself, but also all over my truck, myself and all over the floor. This happens each time I fill my SUV regardless of the gas station I go to.

- New Port Richey, FL, USA

problem #141

Oct 152016


  • 189,000 miles
Fuel tank overflows when being filled- doesn't auto stop the pump like it should. This happens whenever the car's gas tank is filled unless the amount of gas needed is estimated lower and the pump is stopped manually.

- Vancouver, WA, USA

problem #140

Jan 012013


  • miles
When you fill the vehicle with gas, the pump will not shut off. This is resulting in gasoline spraying out of the opening. This sprays gas all over the person filling the vehicle, down the side of the vehicle and the ground.

- Gibsonia, PA, USA

problem #139

Sep 102016


  • 80,000 miles


I have a 2005 Dodge Durango with the 5.7 hemi engine.. it has 80,000 miles and just recently the engine started shutting off at random times when driving, mostly when I hit a bump in the road.. I have researched this with the national highway safety board website and see there is a hundreds of complaints from feburary 2005 thru present.. there was an investigation opened in 2005 PE05-027 then it was transferred to an engineering analysis ( EA05-018) and then nothing.. I would like to know if the NHTSA dropped the ball on this?? there is no further answers to the complaint.. please advise me what do I have to do to get a N answer to this problem, which is a manufactures error that is going to get me killed or someone else.

- Palm Bay, FL, USA

problem #138

Aug 252016


  • miles
When fueling vehicle the fuel will unpredictable overflow and cause gasoline to pour on vehicle and unto the ground. Enough fuels overflows to cause puddles of gasoline to form on the ground. If you are standing close to intake it will spray fuel on person operating the pumb. The problem is causing rusting on vehicle.

- Grain Valley, MO, USA

problem #137

Jul 142016


  • 156,000 miles
Gas comes spewing out of the tank when I'm filling up at the gas station. This only happens with I'm trying to "fill" the tank, at the end of the filling when the pump should stop due to the tank being full. It does not spew out if I'm just putting "some" gas in the tank. This happens at all gas stations so it seems as though this is an issue with the vehicle and not the pump. I've had this problem for several years and just found information on the NHTSA campaign number 09V003000 report receipt date 01/08/2009. This seems to be the same issue I'm having however I was told, today, that my VIN # is not included in the 2005 Dodge Durango vehicles listed in the recall. Safety recall number H45 - fuel tank inlet check valve. How do I go about possibly getting my vehicle added to the recall list for this issue? this has been an ongoing issue since I've owned the vehicle. I purchased it brand new in September of either 2004 or 2005.

- Jacksonville, FL, USA

problem #136

Mar 032016


  • 115,000 miles
The contact owns a 2005 Dodge Durango. While refueling the vehicle, fuel spewed out of the filler neck onto the ground even though the fuel tank level was not to the full capacity. The vehicle was not diagnosed nor repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 115,000.

- Polk City, FL, USA

problem #135

Feb 012016


  • 99,000 miles


The contact owns a 2005 Dodge Durango. The contact stated that when filling the tank with fuel, the fuel pump would not automatically stop as intended. As a result, fuel overflowed and leaked from the vehicle. The vehicle was taken to the dealer where it was diagnosed that the shut off valve was faulty and needed to be replaced. The manufacturer was notified of the failure. The failure mileage was 99,000.

- Big Timber, MT, USA

problem #134

Jan 012016


  • 80,000 miles
Fuel keeps spitting back up the spout..

- Las Vegas, NV, USA

problem #133

Mar 302016


  • miles
When putting gas in the vehicle it does not stop once full it will splash gas on the vehicle, person putting the gas in and will continue to spill onto the pavement. This happens every time you put gas in the vehicle.

- Lakeville, MN, USA

problem #132

Jan 102016


  • 14,500 miles
Gas spilling and squirting out when refueling. This happens each and every time I refuel. I just bought this 2005 Dodge Durango 2 months ago. Gas spills and squirts on my clothes and feet. This is dangerous! please help me get this resolved before I catch on fire or set fire to someone else nearby. I just bought this vehicle at jrs auto sales in Tacoma, wa I bought this 2005 Dodge Durango on January 9, 2016 and gas has spitted out from day one since I bought it each and every time at various gas stations. It has stream out and squirted violently while I was bending down and got into my face and eye. Help please!

- Yelm, WA, USA

problem #131

Mar 042015


  • 56,000 miles
The contact owns a 2005 Dodge Durango. While adding fuel to the vehicle, it spewed out of the tank. The failure occurred without warning. The vehicle was not diagnosed nor repaired. The manufacturer was not notified of the failure. The failure mileage was 56,000.

- Farmington, NM, USA

problem #130

Nov 122015


  • miles
The contact owns a 2005 Dodge Durango. The contact stated that the fuel tank filler tube inlet check valve was not closed as intended. As a result, fuel spilled out while refueling the vehicle. The failure occurred constantly. The vehicle was serviced under NHTSA campaign number: 09V003000 (fuel system, gasoline), but the remedy failed to repair the vehicle. The manufacturer was notified of the failure. The failure mileage was unknown.

- Edmonds, WA, USA

problem #129

Jan 012012


  • 62,000 miles
When filling the gas tank (at any station) the check valve engages too early causing fuel to shoot out of the filler tube. Supposedly this was fixed but either a faulty one was installed or the work was never done (previous owner). Vehicle was also supposedly not covered under recall based on the VIN but matched the manufacture date but not serial number. No one has an answer why it is still doing this?

- Central City, IA, USA

problem #128

Jan 162013


  • 60,000 miles
The contact owns a 2005 Dodge Durango. While refueling the vehicle, fuel spewed out of the filler neck without warning. The vehicle was taken to an independent mechanic. The technician diagnosed that the fuel pump module seal fractured and needed to be replaced. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure mileage was 60,000.

- Wenonah, NJ, USA

problem #127

Jan 022013


  • 88,000 miles
Upon filling up the tank the fuel will spray out all over the place. I took it to the dealer and they stated there was a recall for this issue but it had already been done and even though it failed again it is my problem. I see 2006 and on have a unlimited time and mileage warranty for this issue. Number: 14-001-12 group: Fuel system date: January 20, 2012 subject: Fuel spit back during refueling due to faulty inlet check valve X39 (unlimited time and mileage warranty extension) overview: This bulletin involves replacing the fuel filler tube if the condition occurs. Models: 2006 - 2008 (hb) Durango 2007 - 2008 (hg) aspen note: This extended warranty bulletin applies to vehicles equipped with a naturally aspirated gasoline engines. Symptom/condition: Some customers may experience a fuel spit back condition during a refueling event. Diagnosis: If the customer experiences the symptom/condition, proceed to the repair procedure. Parts required: Qty. Part no. Description ar (1) cnnzx390aa tube, fuel filler (4) 6500911 rivet, splash shield attaching

- Cincinnati, OH, USA

problem #126

Jul 072014


  • miles
When fueling, there is no shutoff so fuel goes everywhere. Dealership says problem was fixed but it is not fixed. It has been doing this since I purchased the vehicle. It is very unsafe and causes a wet slippery surface at gas pump, along with gas leakage down the side of vehicle, which has created rust now.

- Murrells Inlet, SC, USA

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