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2004 Pontiac Aztek

Technical Service Bulletins

There are also 4 Pontiac recalls » 11 defect investigations » 78 TSBs » for the Pontiac Aztek.

Please note: The TSB information displayed below are summaries. Unfortunately we do not have access to the full versions. To get full information about a particular TSB, write down the TSB number & contact your local dealer.

ALSO: The TSB numbers are the NHTSA numbers, which are different from the TSB numbers the manufacturers use. The manufacturers don't give out their TSB numbers to us, so if you ask your dealer for more information about a TSB, have them look it up by the issue date or the TSB title.

STEERING

• TSB #040232001 -- RELEASE OF STEERING GEAR STUB SHAFT BEARING KIT FOR SERVICE. *TT UPDATED 08-15-07. *KB UPDATED 10/09/07. *NJ (NHTSA ID #10012694, AUGUST 01 2007)
• TSB #040235010 -- STEERING COLUMN UPPER TILT POSITION FEELS LOOSE (NO FIX AT THIS TIME, FIX UNDER DEVELOPMENT). *TT (NHTSA ID #10012106, JULY 01 2004)
• TSB #02144 -- A CHANGE WAS MADE TO LOWER THE POSITION OF THE STEERING WHEEL AIR BAG WHEN THE TOP POSITION IS SELECTED AND WAS MADE WITH START OF 2004 MY PRODUCTION. *TT (NHTSA ID #10008864, JANUARY 01 2004)

SUSPENSION

• TSB #040315001 -- LOUD BUZZ TYPE NOISE HEARD INSIDE VEHICLE. *TT (NHTSA ID #10008468, JUNE 01 2004)

SUSPENSION:REAR

• TSB #060309003 -- REVISED BALL JOINT INSPECTION PROCEDURE AND INDEPENDENT REAR SUSPENSION. *KB (NHTSA ID #10020812, MAY 01 2006)

SERVICE BRAKES, HYDRAULIC

• TSB #040523002 -- BRAKE ROTOR MINIMUM ALLOWABLE THICKNESS AFTER REFINISH SPECIFICATION CORRECTION. *TT (NHTSA ID #10012633, AUGUST 01 2005)

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

• TSB #04082004 -- THE CURRENT BRAKE ROTOR MINIMUM ALLOWABLE THICKNESS AFTER REFINISH, OR MINIMUM THICKNESS SPECIFICATION, FOUND IN THE PAST SERVICE MANUAL APPLICATIONS ARE INCORRECT. PLEASE USE CORRECT INFORMATION AS FOLLOWS. *TT (NHTSA ID #10009210, APRIL 08 2004)

SERVICE BRAKES, HYDRAULIC:ANTILOCK

• TSB #030525004 -- ANTI-LOCK BRAKE SYSTEM (ABS) AND/OR TRACTION CONTROL LAMP ON, ALL-WHEEL DRIVE (AWD) DISABLED MESSAGE DISPLAYED, DIAGNOSTIC TROUBLE CODES (DTCS) SET. *TT (NHTSA ID #10002373, APRIL 01 2004)

ENGINE AND ENGINE COOLING

• TSB #050604002 -- WHISTLE NOISE ON LIGHT ACCELERATION. *EH (NHTSA ID #10013475, JANUARY 01 2005)
• TSB #3139 -- INTERMITTENT CRANK NO START OR STALLS MIL/DTC'S P0443 P0645, P1689. *TC (NHTSA ID #10010110, JANUARY 01 2004)

ENGINE AND ENGINE COOLING:ENGINE

• TSB #030604030 -- MULTIPLE DRIVEABILITY SYMPTOMS OF LONG OR HARD STARTS, CHUGGLE, ROUGH IDLE AND LIGHT OR INTERMITTENT MISFIRE DUE TO CLOGGED FUEL INJECTORS. *TT (NHTSA ID #10002166, MARCH 01 2007)
• TSB #01527 -- A WHISTLE TYPE NOISE COMING FROM THE ENGINE. SIT BULLETIN 1406534. *TT (NHTSA ID #10005464, JANUARY 01 2004)
• TSB #01353 -- ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT (NHTSA ID #10007937, JANUARY 01 2004)
• TSB #02143 -- AWD 2,100-2,400 ENGINE RPM MOAN/BODY BOOM NOISE. SERVICE VME. *TT (NHTSA ID #10008866, JANUARY 01 2004)
• TSB #02091 -- INTERMITTENT NO START OR CRANK - DO NOT REPLACE BCM. *TT (NHTSA ID #10007753, JANUARY 01 2004)

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

• TSB #010845005 -- HARD START, NO START, STALL, AND/OR FUEL GAUGE INOPERATIVE OR FLUCTUATES. *YH UPDATED *EH (NHTSA ID #627671, SEPTEMBER 01 2006)

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

• TSB #01797 -- MISSING POLLEN OR CABIN FILTER. *MR (NHTSA ID #10006369, JANUARY 01 2004)

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

• TSB #07203 -- SPECIAL COVERAGE ADJUSTMENT - FUEL TANK INLET CHECK VALVE (ICV) FRACTURE. CSC WAS RECEIVED. *NJ UPDATED 3/13/08. *NJ (NHTSA ID #10024153, FEBRUARY 01 2008)
• TSB #06230 -- FUEL TANK HOUSING FRACTURE - REPLACE FUEL TANK. *NJ (NHTSA ID #10023953, NOVEMBER 01 2007)

FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY

• TSB #3138 -- NEW PART RESTRICTION AT PQC ON FUEL TANKS. *TC (NHTSA ID #10010058, JANUARY 01 2004)

FUEL SYSTEM, OTHER

• TSB #03055 -- ODOR OF FUEL, THE SERVICE ENGINE SOON OR CHECK ENGINE LIGHT MAY ILLUMINATE AND/OR FUEL MAY LEAK ON THE GROUND. A WELD BETWEEN THE FUEL TANK INLET CHECK VALVE AND THE FUEL TANK WAS NOT MADE TO SPECIFICATION AND CAN FAIL. FIELD ACTION 03055 (NHTSA ID #10013134, NOVEMBER 04 2003)

POWER TRAIN

• TSB #2032 -- UNABLE TO MOVE GEAR SHIFTER OUT OF PARK. *MJ (NHTSA ID #10008798, JANUARY 01 2004)
• TSB #01715 -- 4T65E TRANSMISSION FLUID LEAK FROM THE REVERSE SERVO COVER IN COLD WEATHER. *TT (NHTSA ID #10006247, JANUARY 01 2004)
• TSB #02032 -- UNABLE TO MOVE GEAR SHIFTER OUT OF PARK. *TT (NHTSA ID #10007294, JANUARY 01 2004)
• TSB #01486 -- MOAN GROAN FROM RDM (REAR DRIVE MODULE) DURING PARKING LOT OR TURNING MANEUVERS. SIT BULLETIN 1400803. *TT (NHTSA ID #10005501, JANUARY 01 2004)
• TSB #01635 -- ALL WHEEL DRIVE (AWD) VIBRATION ON ACCELERATION AND TURNS.*MR (NHTSA ID #10007150, JANUARY 01 2004)
• TSB #3296 -- DRIVE SPROCKET SUPPORT BEARING MISSING OR DTC P0741 AND P0742. *SC (NHTSA ID #10017143, no date provided)

POWER TRAIN:AUTOMATIC TRANSMISSION

• TSB #080730002 -- INFORMATIONAL ON 4T65-E MN7, M15 AND M76 FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTCS P0741, P0742, P0757, P842, HARSH SHIFTS OR SLIPS. *PE (NHTSA ID #10025065, MARCH 01 2008)
• TSB #060730023 -- 4T65E TRANSMISSION 1-2 SHIFT SHUDDER AT LIGHT TO MODERATE ACCELERATION. REPLACE COMPLETE SECOND CLUTCH ASSEMBLY. *KB (NHTSA ID #10020766, SEPTEMBER 01 2006)
• TSB #020730013D -- INCORRECT TRANSMISSION SHIFTS POOR ENGINE PERFORMANCE HARSH 1-2 UPSHIFTS SLIPS 1ST AND REVERSE TORQUE CONVERTER CLUTCH STUCK OFF ON DIAGNOSTIC TROUBLE CODE P0730, P0756, P0757, P0741, P0742. *EH *TT (NHTSA ID #10012152, MAY 01 2005)
• TSB #0804 -- SHIFT LEVER INTERLOCK. *NM (NHTSA ID #10014414, AUGUST 01 2004)
• TSB #01232004 -- TRANSMISSION FLUID LEAK FROM REVERSE SERVO COVER AT AMBIENT TEMPERATURES. TRANSMISSION FLUID MAY BE DETECTED ON THE LOWER PAIN RAIL OR CASE SIDE. MOST LEAK REPORTS HAVE BEEN FOUND DURING PREDELIVERY INSPECTION. GM VOICEMAIL EXPRESS. *TT (NHTSA ID #10009104, JANUARY 23 2004)
• TSB #030730029 -- CHANGES FOR 2004 MODEL YEAR FOR 4T65E TRANSAXLE - INTERNAL CHANGES TO VALVE BODY, SPACER PLATE AND CHANNEL PLATE AND TOUCH ACTIVATED POWER (TAP). *TT (NHTSA ID #10012562, JULY 01 2003)
• TSB #01432 -- AUTOMATIC TRANSMISSION POOR ACCELERATION, PERFORMANCE. *TT (NHTSA ID #10004412, JANUARY 01 2003)
• TSB #3102 -- SERVICE VME 01-04 VEHICLE EQUIPPED WITH 4T65E AUTOMATIC TRANSMISSION 4T65E TRANSMISSION VALVE BODY INSPECTION PROCEDURE. (TO INCLUDE 2004 PONTIAC AZTEC) *SC ALL 2001 - 2006 PASSENGER VEHICLES WITH 4T65E TRANSAXLE. *TT (NHTSA ID #10010237, no date provided)
• TSB #3641A -- CANNOT SHIFT VEHICLE OUT OF PARK WITH DEAD OR LOW BATTERY. *TT (NHTSA ID #10018922, no date provided)
• TSB #3500 -- REPEAT FAILURES OF ALL-WHEEL DRIVE TRANSFER CASE AND/OR TRANSMISSION - UNABLE TO ATTAIN CORRECT TRANSFER CASE SELECTIVE WASHER MEASUREMENT. *TT (NHTSA ID #10016528, no date provided)

POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)

• TSB #3563 -- SERVICE VME - UNABLE TO MOVE GEAR SHIFTER OUT OF PARK. *TT (NHTSA ID #10017072, no date provided)

POWER TRAIN:DRIVELINE:DRIVESHAFT

• TSB #3185 -- MOAN GROAN FROM REAR DRIVE MODULE DURING PARKING LOT OR TURNING MANEUVERS. *EH (NHTSA ID #10010609, no date provided)

POWER TRAIN:AXLE ASSEMBLY

• TSB #040417001 -- BOOM OR DRONE NOISE AT 2100 RPM OR ABOUT 120 KM/H (75 MPH). *TT (NHTSA ID #10011200, JULY 01 2007)

ELECTRICAL SYSTEM

• TSB #01646 -- OUTSIDE AIR TEMPERATURE DISPLAYED SEEMS INACCURATE.*MR (NHTSA ID #10007222, JANUARY 01 2004)
• TSB #02038 -- DIAGNOSTIC TROUBLE CODE B1000. *MR (NHTSA ID #10006946, JANUARY 01 2004)
• TSB #3086 -- FALSE DIAGNOSTIC TROUBLE CODES. *SC (NHTSA ID #10010226, JANUARY 01 2004)
• TSB #01721 -- EXCESSIVE BATTERY DRAW WITH XM RADIOS. SIT BULLETIN 1456801. *TT (NHTSA ID #10006268, JANUARY 01 2004)
• TSB #01770 -- TIRE INFLATION MONITOR SYSTEM (TIMS) WARNING MESSAGE ON INSTRUMENT PANEL. *MR (NHTSA ID #10006308, JANUARY 01 2004)
• TSB #3603 -- INTERMITTENT OR STEADY TRACTION CONTROL OFF LIGHT ILLUMINATED ACCOMPANIED BY DIAGNOSTIC TROUBLE CODE C0240. *TT (NHTSA ID #10008782, no date provided)

ELECTRICAL SYSTEM:WIRING

• TSB #01740 -- CROSS INJECTOR WIRES CAUSING MISFIRE AT STEADY STATE SPEED AND RPM, MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED, AND A P0300 SET. SIT BULLETIN 1460291. *TT (NHTSA ID #10006270, JANUARY 01 2004)

ELECTRICAL SYSTEM:IGNITION

• TSB #3107 -- INTERMITTENT STALL, CRANK, NO START. *TT (NHTSA ID #10010272, JANUARY 01 2004)

VISIBILITY

• TSB #050864008 -- FRONT/REAR DOOR WINDOW GLASS WON'T ROLL UP OR IS OUT OF CHANNEL. *TT (NHTSA ID #10015035, MARCH 01 2005)

VISIBILITY:WINDSHIELD WIPER/WASHER

• TSB #01930 -- NO LOW WASHER FLUID MESSAGE WHEN EMPTY. *MR (NHTSA ID #10006499, JANUARY 01 2004)

STRUCTURE:BODY

• TSB #050849001 -- INSTRUMENT PANEL COMPARTMENT DOOR INOPERATIVE. *EH (NHTSA ID #10013484, JANUARY 01 2005)
• TSB #030857003 -- FRONT CARPET WET AFTER EXTENDED DRIVING. *TT (NHTSA ID #10004336, SEPTEMBER 01 2003)

STRUCTURE:BODY:DOOR

• TSB #102203 -- DIFFICULTY IN REMOVING THE PROTECTIVE TAPE THAT 'S USED IN THE DRIVER'S DOOR OPENING. GM VOICEMAIL LOG. *TT (NHTSA ID #10005008, OCTOBER 22 2003)

STRUCTURE:BODY:ROOF AND PILLARS

• TSB #040867003 -- DINGS IN ROOF SHEET METAL. *MJ (NHTSA ID #10008484, MAY 01 2004)
• TSB #01794 -- EXTERIOR ROOF PANEL DIMPLES WITH OVERHEAD CONSOLE. *MR (NHTSA ID #10006290, JANUARY 01 2004)

LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK

• TSB #3825 -- TAILGATE WILL NOT UNLOCK. *TT (NHTSA ID #10019175, no date provided)

VEHICLE SPEED CONTROL

• TSB #3096 -- ALL WHEEL DRIVE 2,100-2,400 ENGINE RPM MOAN/BODY BOOM NOISE. *SC (NHTSA ID #10010193, JANUARY 01 2004)

TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

• TSB #611 -- TIRE PRESSURE MONITOR RESET/LEARN-WHEN THE PRESSURE IN THE AFFECTED TIRE WAS SET TO SPECIFICATION ON SOME VEHICLES, THE CHECK TIRE PRESSURE AND OR XX TIRE HIGH/LOW DISPLAY IS CANCELED WITHIN 20 SECONDS OF THE PRESSURE ADJUSTMENT. *SC (NHTSA ID #10016268, NOVEMBER 01 2004)

WHEELS

• TSB #06036 -- SPECIAL POLICY ADJUSTMENT - FRONT WHEEL BEARINGS. *KB (NHTSA ID #10020658, SEPTEMBER 01 2006)

COMMUNICATIONS:HORN ASSEMBLY

• TSB #0088A -- HORN MISSING OR SOUNDS WEAK. *TT (NHTSA ID #10007818, JANUARY 01 2004)

EQUIPMENT

• TSB #050846006A -- INFORMATION ON UPGRADING CERTAIN ONSTAR GENERATION 5 ANALOG/DIGITAL-READY SYSTEMS TO ONSTAR GENERATION 6 DUAL-MODE (ANALOG/DIGITAL). *TT (NHTSA ID #10015018, SEPTEMBER 01 2005)
• TSB #030848005A -- COMPASS ZONE ADJUSTMENT AND CALIBRATION PROCEDURE DURING PRE-DELIVERY INSPECTION. VARIOUS MODELS INCLUDING 2002-2004 LIGHT DUTY TRUCKS. *TT UPDATE TO INCLUDE 2005 BUICK ALLURE. *TT (NHTSA ID #10005564, MARCH 01 2005)
• TSB #3011 -- WHEN USING VOICE RECOGNITION DIALING, SOME NUMBERS OR COMMANDS MAY NOT BE UNDERSTOOD BY THE SYSTEM ESPECIALLY THE NUMBER TWO (2). *TT (NHTSA ID #10008898, JANUARY 01 2004)
• TSB #3047 -- 99 THROUGH 05 YEAR VEHICLES, EQUIPPED WITH THREE-BUTTON ONSTAR SYSTEMS. *TT (NHTSA ID #10009607, JANUARY 01 2004)

EQUIPMENT:ELECTRICAL

• TSB #00372D -- ONSTAR SYSTEM IS ATTEMPTING AND/OR COMPLETING PHONE CALLS WHICH THE OPERATOR OF THE VEHICLE DID NOT INITIATE. *TT (NHTSA ID #10007287, JANUARY 01 2004)

EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

• TSB #01759 -- XM RAPID ACTIVATION UTILIZATION. *MR (NHTSA ID #10006302, JANUARY 01 2004)
• TSB #3106 -- XM RADIO WAS WORKING PRIOR TO JULY 26, 2004 AND IT IS INOPERATIVE NOW. *JB (NHTSA ID #10010132, JANUARY 01 2004)
• TSB #01662 -- XM ERROR ON A RADIO DISPLAY. *TT (NHTSA ID #10007248, JANUARY 01 2004)
• TSB #01960 -- CAL ERROR MESSAGE OR UNABLE TO SET UP RADIO. *MR (NHTSA ID #10006942, JANUARY 01 2004)
• TSB #01390 -- XM RADIO MUST BE TUNED TO CHANNEL 1 THROUGH 66 DURING ACTIVATION ATTEMPT. 2004 CHEVROLET CANYON, GMC DENALI, GMC COLORADO ALSO INCLUDED. *TT (NHTSA ID #10004195, NOVEMBER 18 2003)

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

• TSB #3113 -- GEN 6 VEHICLES IN MOUNT AIRY, NC CANNOT CONNECT TO ONSTAR OR EMERGENCY SERVICES. *SC (NHTSA ID #10010199, JANUARY 01 2004)

EQUIPMENT:ELECTRICAL:AIR CONDITIONER

• TSB #01344 -- WET CARPET, ODOR IN FRONT PASSENGER FOOT WELL AREA. SERVICE VME. *TT (NHTSA ID #10004111, NOVEMBER 18 2003)

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

• TSB #07012004 -- OIL LIFE SYSTEM RESET PROCEDURES-TRUCKS. BUICK TERAZZA 2005, GMC SIERRA DENALI 2002-2003, GMC B7 CHASSIS MEDIUM DUTY 2003-2005 AND GMC 560 C-SERIES 2003-2005 *SC (NHTSA ID #10014251, JULY 01 2004)

UNKNOWN OR OTHER

• TSB #020846010E -- PROGRAMMING ONSTAR MODULE FOR CANADIAN FRENCH VOICE RECOGNITION. *TT UPDATE. *TT UPDATED *EH (NHTSA ID #10002998, NOVEMBER 01 2004)
• TSB #3081 -- FALSE DIAGNOSTIC TROUBLE CODE. *SC (NHTSA ID #10010209, JANUARY 01 2004)
• TSB #020730022B -- SERVICE ENGINE SOON LIGHT ON WITH DIAGNOSTIC TROUBLE CODES P0716 AND / OR P0717, P0730, P0753, P0758, P1860, P1887 OR OTHER MISCELLANEOUS TRANSMISSION TROUBLE CODES SET. *TT (NHTSA ID #10004755, OCTOBER 01 2003)
• TSB #01444 -- XM DEALER ASSISTANCE LINE INFORMATION. *TT (NHTSA ID #10004411, JANUARY 01 2003)
• TSB #3113 -- NO CONNECT. GEN 6 VEHICLES IN ASHE, ALLEGHANY, SURRY AND WILKES COUNTY, NC CANNOT CONNECT O ONSTAR OR EMERGENCY SERVICES. *TT (NHTSA ID #10010835, no date provided)