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really awful
Crashes / Fires:
13 / 0
Injuries / Deaths:
4 / 0
Average Mileage:
105,632 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Silverado 2500 brakes problems

brakes problem

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2004 Chevrolet Silverado 2500 Owner Comments (Page 7 of 8)

« Read the previous 20 complaints

problem #25

Mar 202013

Silverado 2500

  • 66,520 miles


The contact owns a 2004 Chevrolet K2500 (N/a) extended cab. The contact stated that while driving 25 mph and applying the brakes, the brakes became spongy and abnormally traveled to the floorboard. The vehicle was driven to a local mechanic, who advised the contact that the brake line was corroded and caused brake fluid to leak. The mechanic repaired the brake tubing from the master cylinder to the ABS controller and also, the tubing for the two front wheels. The manufacturer was notified of the failure. The failure mileage was 66,520.

- Melrose, MA, USA

problem #24

Mar 052013

Silverado 2500 8-cyl Diesel

  • 105,000 miles
While backing out at a little league parking lot, the brake pedal went to floor and I had to use the emergency brake to stop. All brake lines were rusted/ruptured. I do not live or drive in the "rust belt". this could have been much worse to include pedestrian or occupant fatalities.

- Fernandina Beach, FL, USA

problem #23

Dec 112012

Silverado 2500

  • 100,000 miles
The contact owns a 2004 Chevrolet Silverado 1500. The contact stated that while braking for a traffic stop, the brakes abnormally traveled to the floorboard and the vehicle did not respond. As a result, the contact crashed into a pedestrian. The pedestrian was injured and transported to the hospital. A police report was filed of the incident. The vehicle was taken to a mechanic, where it was discovered that the entire brake line was completely rusted. The vehicle was not repaired. The failure mileage was 100,000 and the current mileage was 115,000.

- Elmwood, TN, USA

problem #22

Dec 232012

Silverado 2500

  • 63,000 miles


Driving down a busy 4 lane road. Approached a red light and attempted to stop, when pushing the pedal it gave free and depressed all the way to the floor. I had to switch lanes quickly to avoid a car and blew through the red light. While I was able to avoid the accident it was very scary. Upon inspection of my brake lines 1 had burst and the rest were so rusted it was only a matter of time till the rest blew. ## VIN failed ##

- Mentor On The Lake, OH, USA

problem #21

Feb 212013

Silverado 2500 8-cyl

  • 72,000 miles
Today on my way home from a doctors visit I was leaving route 509 off ramp from heading North bound in seattle Washington. I applied the brakes to slow down and as I approached the stop light suddenly the brake pedal collapsed to the floor corresponding with the service brake light turning on. Luckily the light changed to green so I was able to avoid an accident. After making the turn I drove slowly until it was safe to stop as this is a very industrial area with no place to stop. I had to use the emergency brake to stop the vehicle, once I was safe I examined the brake system and saw fluid dropping below the master cylinder onto the ground. When I looked closer I found a rusted brake line rupture on the front passenger brake line depressurizing the system. I looked online to see if there were any additional complaints and have found a very common issue here and realized I should share my story. The truck is not that old and having been an automotive technician there is no excuse for brake lines to fail like this regardless of the regional climates. This truck resided prominently in Florida and Texas and only recently has arrived in Washington. I hope this helps and Chevy really does need to take responsibility for a major safety problem like this. I cant trust any of the lines in the truck after this and intend to replace all of them. Here is a blog from with a large complaint history I found online that raised my

- Seattle , WA, USA

problem #20

Feb 032013

Silverado 2500

  • 97,000 miles
The contact owns a 2004 Chevrolet Silverado K2500 hd. The contact stated that while driving 35 mph, the contact attempted to decelerate but the brakes failed to respond. The contact had to apply the parking brake to stop the vehicle. The vehicle was towed to the dealer where it was found that the front brake lines had corroded and caused the brake fluid to leak. The vehicle was not repaired. The manufacturer was contacted about the failure. The approximate failure and current mileage was 97,000.

- Farmington Hills , MI, USA

problem #19

Jan 152013

Silverado 2500 8-cyl

  • 109,940 miles


I was traveling at slightly less than the posted speed limit when I noticed that cars ahead of me had stopped. I applied my brakes and the pedal immediately went to the floor, the brake warning light on the dash came on as did a "service brakes" where my odometer is. The bell inside the cab started to ding. I had to swerve into the middle of the street toward the centerline to avoid hitting the car in front of me. I pushed the pedal to the floor hard and eventually rolled to a stop. I pulled to the side of the road and my husband (who was in the truck with me) had me pump the brakes and brake fluid poured down from under the front driver side of the truck. I called a tow company and they took the truck to the nearest Chevy dealer. The dealer diagnosed that all of the brake lines where rusted and some were leaking and others would soon be. They said all the brakes lines from front to rear needed to be replaced. This is a very well cared for truck. I have never owned a vehicle that had brake lines corrode and I have always lived in new england.

- Pittsfield, NH, USA

problem #18

Jul 072009

Silverado 2500

  • 77,764 miles
On 7/7/09, driving slowly down driveway, brake pedal went all the way to the floor and had to use emergency brake to stop vehicle after bouncing over curb. Took the car to jeff barnes Chevrolet and they replaced brake line that was completely rusted through. On 6/26/12, driving on a rural road, brakes went out unexpectedly. Again, used the emergency brake to stop vehicle. Drove to nearby merchants tire and they replaced 20 foot of brake line and couplings that had rusted through leaking all brake fluid.

- Eldersburg, MD, USA

problem #17

Feb 222012

Silverado 2500

  • 70,000 miles
My fathers trucks brake lines failed and we had no brakes, had to veer off the road to avoid an accident. These lines should be better then this. My older 1993 Chevy Silverado never had a brake line problem. There should be a mandatory recall put on these lines for all the trucks. GM will not put one on till someone gets killed.

- Ellenville, NY, USA

problem #16

Jan 022013

Silverado 2500

  • 86,600 miles
I have been dealing with rusting brake components since the calipers rusted and fell off at 36,000 miles. Now my garage kept Silverado has brake lines falling off that nearly cause an accident.

- Woodbine , MD, USA

problem #15

Dec 112012

Silverado 2500 8-cyl

  • 64,824 miles


I was notified by a GM service center that the brake lines were very rusty and needed replacing.. while replacing the brake lines, I was told that the fuel lines were leaking, needing replacement and also the fuel sender unit needed replacing due to corrosion. This was a very costly repair and should not happen on a low mileage vehicle. I was told that this is a big problem on many GM trucks. I think I should be reimbursed for these repairs.

- Brooklyn, CT, USA

problem #14

Nov 152012

Silverado 2500 8-cyl

  • 153,652 miles
When coming to a stop brake pedal went to floor.

- Elkins, WV, USA

problem #13

Nov 102012

Silverado 2500 4WD 8-cyl

  • 69,000 miles
I was driving down rte 3 near my house going approximately 35 miles per hour in mid afternoon. When I tried to apply my brakes the peddle went all the way to the floor and I was unable to stop. I immediately depressed my emergency brake and was able to coast to a safe stop on the side of the road. I had the vehicle towed to a local midas shop and was informed that my brake lines had rusted through and had to be replaced at a cost of nearly $1,400. I feel extremely lucky that I was not at excessive speed or that anybody was in front of me as this situation could have resulted in serious injury or a fatality.

- Gambrills, MD, USA

problem #12

Oct 262012

Silverado 2500 8-cyl Diesel

  • 90,800 miles
I was backing my boat into to boat ramp to go fishing and when I pushed the brake to stop the pedal went straight to the floor with no warning what so ever. I had to hit the emergency brake pedal to get stopped. Upon looking under the truck to search for a problem I found that the brake line by the drivers door had ruptured causing a major brake failure. Had I been on the road when this happened there is no doubt that there would have been an accident.

- Dover , DE, USA

problem #11

Sep 092012

Silverado 2500 8-cyl

  • 66,000 miles
Rusted brake line ruptured causing loss of fluid resulting in braking failure.

- Brighton, MI, USA

problem #10

Sep 082012

Silverado 2500 4WD 8-cyl

  • 64,000 miles
No brakes, all most went into Ohio river. Main brake line rusted out under driver seat. And emergency brake cable rusted out under driver seat. After checking all line and cable needs replaced $ 2000. Dealer said noting they can replace for free. I will never purchase GM products again.

- Ccincinnati, OH, USA

problem #9

Sep 132012

Silverado 2500

  • 120,000 miles
The contact owns a 2004 Chevrolet Silverado 2500. The contact stated that while hauling a trailer at 30 mph, the brakes failed as they were depressed. The stopping distance increased and the contact was able to coast to a stop before all of the brake fluid spilled out. The contact did not take the vehicle to the dealer for inspection or repair. The VIN was unknown. The failure and the current mileages were 120,000.

- Center, KY, USA

problem #8

Sep 042012

Silverado 2500

  • 66,800 miles
The contact owns a 2004 Chevrolet Silverado Z71. While driving approximately 5 mph in reverse, the brake pedal traveled to the floor upon engaging. The vehicle continued to accelerate. The gear was immediately shifted into drive and the emergency brake was engaged in order to stop. The contact was able to drive with the use of the emergency brake for stopping. The vehicle was taken to an authorized dealer who stated the brake lines were completely rusted. The vehicle was not repaired. The manufacturer was notified of the problem. The approximate failure mileage was 66,800. The VIN was unavailable.

- Springfield, IL, USA

problem #7

Sep 062012

Silverado 2500 8-cyl

  • 55,000 miles
The vechicle's anti-lock brakes failed!

- Broadalbin, NY, USA

problem #6

Aug 122012

Silverado 2500 4WD 8-cyl

  • 137,140 miles
Upon leaving a parking area with a full load of woodchips on my truck my brake pedal suddenly and without any dashboard warning, went right to the floor. Coasting to a stop and applying the parking brake I stopped the truck without hitting anything. Looking under the truck I found the rear brake line had burst. I had the truck taken to my mechanic who stated the entire brake line system had corroded and was falling apart. I was advised to take it to the local Chevy dealer to repair due to the extensive length of time to needed to make the repair. The entire brakeline system, ABS pump motor and valve was excessively rusted, corroded through and non repairable and had to be replaced. Repair cost $2,026.47. I am appalled that GM is aware of this problem with the brake line system and I was never notified nor was a recall issued to have this trucks brake lines replaced before they burst and caused the brakes to fail completely, without warning.

- West Warren, MA, USA

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