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1.5

hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
113,364 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2003 Ford F-250 engine problems

engine problem

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2003 Ford F-250 Owner Comments

problem #11

Feb 032018

F-250

  • miles

A D V E R T I S E M E N T S

I have been trying to get the exhaust manifold bolts replaced by several machine shops and did my own checking on the Ford F-250 Web site and everyone tells me the same thing! Ford knows about the problem but is doing nothing to correct! I have finally found a shop that will fix the broken exhaust manifold blots ! But I would like to know what ford truly knows about this problem. To get it fixed they have to replace all the bolts do to the bolts being so rusted ! Now I only have 121, + miles on my2003 and with the bolts broken it starts admitting gas fumes into the cab. I did check your site and could only find but 1 complaint, so if this is an issue with the exhaust manifold bolts braking and all the ford forums are full of complaints where are they being filed at on your site ? And I do believe it is an issue because I have spoken to 5 different shoppes and 1 ford dealer, they all say the same thing SORRY but it is your problem ! ford knows but will not do anything about it ! I am having mine put in the shop for repairs on the week of 7 Feb 2022, now that I found someone I could afford! I had quotes from I will not do the work because it is a V10 to $1000 per bolt please address this ! It won-€™t help me but maybe it will hold ford accountable for the product !

- Killeen, TX, USA

problem #10

Oct 282019

F-250

  • miles
I have paid over $60 dollars to my local Ford dealer to fix my truck just to have them tell me there is no way to fix the problem, its a design flaw from Ford that can not be fixed. I have been back and forth with Ford Motor Company, I have been lied to, strong along, calls not returned and so on. The design flaw has to do with the egr. And today its seems the 3rd new turbo stopped working and the motor has started to have a bad vibration. This has been a nightmare and even though Ford kept telling me they will take care of me, nothing has happened. When the turbo failed as I was trying to get onto the freeway I had no power and nearly was rear ended by an 18 wheeler who was extremely angry. I had to stay off the freeway on other roads till I could get home. The truck developed a bad vibration and I was not sure I would get it home. If I would had been told by Ford the first time I took it in of the design flaw and there is no way to fix it, I would have never poured so much money into it. It is a lemon and should have been recalled. I have talked to many people and researched this truck. I found out Ford new of this design flaw and that their customers would have these problems but released the truck to us anyway. I now can't afford to put any more money into this truck, I can't fix it, I can't sell it, and Ford will not do anything to help me. When I found out I was lied to and caught them and said, I now you have been lying to me and I do not trust you, I was labeled a hostel customer. I ask you, who likes to be lied to? this has been going on into 2 years now. Now I have no truck. I am interning where it asks "when this happened" today's date. Please help. Thank you.

- San Jose, CA, USA

problem #9

Sep 252019

F-250

  • 72,000 miles
The contact owns a 2003 Ford F-250. While driving 65 mph, the vehicle began to stall without warning. The vehicle was taken to an independent mechanic who diagnosed that the turbo needed to be replaced. The vehicle was taken to penske Ford (located at 8970 la mesa blvd, la mesa, ca 91942, (619) 464-7777), but was not diagnosed or repaired. The manufacturer was not notified. The failure mileage was 72,000.

- La Mesa, CA, USA

problem #8

Apr 302018

F-250

  • 189,168 miles

A D V E R T I S E M E N T S

Failed smog and every time sensors are replaced failure happens again.

- Fresno, CA, USA

problem #7

May 082018

F-250

  • 300,000 miles
The check engine light came on and we pulled over then when I put the truck into drive to pull out it barely moved. We were almost hit bc the truck wouldn't move so I put in in reverse to get out of the road and it did fine. So I tried to pull out again N drive and again it wouldn't go no matter how much gas I gave it. It sounds like something is drownding out or it isn't getting gas. But like I said. It won't go forward in drive or 1st or 2nd. Only in reverse will it move normally. This is major!!! I can't have my kids at risk bc there's something wrong with the truck. I have only had the truck about 3 weeks so it's very frustrating.

- Castlewood, VA, USA

problem #6

Feb 062017

F-250

  • 110,375 miles
My truck shuts off while driving for no reason whatsoever. The lights come and it throws no codes at all. I have experienced this while driving down the road at speeds of 50 or less. But it doesn't matter it still dies just the engine. I have not seen one investigation by the government at all. And as I go online many people are suffering the same fate to where people have gotten into accidents... I want answers!!! we need answers as this is a serious problem. The engine just dies but I don't lose electrical power, but I do lose steering and it's very hard to control the truck at these times. Ford denies everything and will not help at all without money in hand!!! this is wrong... we need government to step in and help!!!

- Shamong, NJ, USA

problem #5

Aug 082016

F-250

  • 200,000 miles

A D V E R T I S E M E N T S

The contact owns a 2003 Ford F-250. The contact stated that in order to keep the vehicle's engine on, the hazard lights and headlights had to be activated; however, the lights did not illuminate. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 200,000.

- Addison, NY, USA

problem #4

Mar 102015

F-250

  • 100,000 miles
The contact owns a 2003 Ford F-250. The contact stated that the vehicle made an abnormal noise and stalled without warning. The vehicle was towed to a dealer who replaced the oil pump. The contact also indicated that there were multiple failures with the vehicle. At least twelve fuel injectors were replaced by the dealer at least twelve times; however, the main failure was the turbo bracket being unstable. The dealer diagnosed that the four bolts were rusted with corrosion and the bolts, which were not in place and the J-tube internally fractured. The dealer replaced the four bolts and the J-tube. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 100,000.

- Roosevelt, OK, USA

problem #3

Sep 212015

F-250

  • 91,000 miles
The truck had what sounded like valve tap going on when it was started. I thought nothing of this since truck is a 2003 but this was a change from earlier trip. I proceeded to drive the truck since no warning lights were on and power seemed fine. Going 35-40 mph about 1 mile from home I heard what sounded like a shotgun going off and the truck began to run badly and I limped it home with windows down because of gas smell. The next day I opened the hood to see what was going on and I found cylinder #2 had blown apart the coil pack and had also ejected the spark plug from the cylinder head. Following that I took removed all other coils and plugs to find that 5 of the 8 were loose and working their way out of the threads. I believe that the only thing that prevented an engine fire was the fact that the spark plug had shorted itself out. This is a serious problem. I have since found that the problem seems to be on many years and models and is due to faulty cylinder heads that were made of aluminum that was to soft. The spark plugs had been replaced once and I checked them after I bought the truck used, I tightened to correct specs with a torque wrench.

- Perkiomenville, PA, USA

problem #2

May 062015

F-250

  • 115,000 miles
3rd spark plug on passenger side blew out without warning and also destroyed the coil. My research indicates this problem is well known to Ford, but no recalls that I could find.

- Indianola, IA, USA

problem #1

Jun 282010

F-250

  • 69,462 miles
#5 sparkplug shot out of the head when starting vehicle.

- Il, IL, USA

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