really awful
Crashes / Fires:
0 / 0
Injuries / Deaths:
1 / 0
Average Mileage:
66,703 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Jeep Wrangler fuel system problems

fuel system problem

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2005 Jeep Wrangler Owner Comments (Page 4 of 5)

« Read the previous 20 complaints

problem #31

Feb 212013

Wrangler 6-cyl

  • 42,000 miles


Every time I go to fill up my gas tank- once the fuel pump reaches the full amount the fuel starts coming out of the tank spilling all over the side of my Wrangler and sometimes on my shoes. Even when I slow pump the gas into the tank, once it reaches a certain point (which I can never tell because most vehicles make the gas pump click off once full) it almost always automatically purges itself.

- Schertz, TX, USA

problem #30

Mar 302013


  • 69,070 miles
I was filling up my gas tank. When tank was full, gas spilled out of filler all over my vehicle and ground before it would stop. After further research, this is a known problem with this year Wrangler.

- Manchester , NH, USA

problem #29

Feb 132013

Wrangler 6-cyl

  • 55,000 miles
About 1 year ago the gas tank started over flowing when I put gas in. I initially thought it was a pump problem but it got worse over time. When I fill the tank it over flows about a cup of gas. When I contacted the dealer they knew about the problem and said it happens on some Jeep. The problem is the roll over valve sticks open. The only fix is to replace the complete gas tank - $1,250. Neither the dealer nor Chrysler would take responsibility for fixing the problem although Chrysler acknowledged it was a design defect not a manufacturing defect. If there are 1 million Jeep on the road with this problem, their drivers fill up once a week, and spill a cup each that amounts to 60 thousand gallons of gas dumped into the environment a week. Seems like Chrysler should be more concerned about the problem and either you or the epa should encourage them to take ownership.

- Kingsland, TX, USA

problem #28

Jan 202013

Wrangler 6-cyl

  • 128,000 miles


Fuel spill occurs during fill ups. Fuel will spill onto the ground as well as spew outward from the vehicle. Fuel has gotten onto my clothing and skin on two occasions.

- Houston, TX, USA

problem #27

Jan 022013

Wrangler 6-cyl

  • 55,000 miles
When I fill up my tank at the gas station, the auto fill won't click off until the gas tank is overfilled, and sprays out, then runs down the side of my Jeep. It doesn't matter if I use their auto fill notches and walk away or hold it by hand, the gas wont click off until the tank has overflowed. It spills between a liter and a pint each time.

- Tucson, AZ, USA

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problem #26

Aug 312005

Wrangler 6-cyl

  • 1,000 miles
When filling gas tank, gas will overflow out of tank, this has happened since vehicle was brand new.

- Atlanta, GA, USA

problem #25

Jan 222013

Wrangler 6-cyl

  • 36,500 miles


I just bought this Jeep 2 weeks ago, every time I go to fill up with gas, no matter which gas station I am at the gas always comes spewing out. I have tried many things, even positioning the gas handle at different angles ect. I have done a lot of research and it seems this is a faulty fuel tank/evap. That needs to be replaced to fix this. I have talked to dealer ships saying that the tank needs to be replaced. In my opinion this should be a recall. My Jeep only has 37000 miles on it, and I already have to replace the fuel tank!? I think Jeep/Chrysler needs to foot the bill on this one...

- Sedalia, CO, USA

problem #24

Sep 102012

Wrangler 6-cyl

  • 5,500 miles
Fuel system does not respond to a shut-off mechanism. Every time we fill up the gas on our 2005 Wrangler unlimited, gas will come back out and spill down the side of the Jeep and sometimes spray surrounding area. So if you are standing anywhere near it, most likely you will have gas all over yourself. We are the second owners of the 2005 Wrangler that only had 5500 miles on it when we bought the Jeep and now have about 7500 miles and have seen this issue every time we fill the gas tank. Dealership wants $1400 to replace plus labor.

- Arvada, CO, USA

problem #23

Apr 102012


  • 50,000 miles
My Jeep overflows gasoline everytime I fill up at the pump!

- Latham, NY, USA

problem #22

Jul 022012


  • 70,000 miles
I had just bought an unlimited 2005 Jeep Wrangler- the first time I stopped to get gas I found out very quickly that there is an overflow problem with these models. Everyone who is a Jeep owner knows about it and says there are some fixes, but they are lengthy. Everyone who isn't wonders why it hasn't been recalled and fixed. This is an ongoing problem that could pose a large hazard at gas stations.

- Winsted , CT, USA

problem #21

Oct 252011


  • 52,000 miles


The contact owns a 2005 Jeep Wrangler 4X4. The contact stated that after filling the fuel tank to capacity, gasoline would spill from the vehicle. The vehicle was taken to the dealer for diagnosis where they advised him that the fuel tank was defective and needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and offered no assistance. The failure mileage was approximately 52,000. The current mileage was approximately 54,000. The VIN was unavailable.

- Las Vegas, NV, USA

problem #20

Nov 302012

Wrangler 6-cyl

  • 51,000 miles
Automatic transmission shift linkage cable broke. Unable to start vehicle with transmission selected in either "park" or "neutral." Shift linkage cable replaced by dealer, not under warranty or recall.

- The Woodlands, TX, USA

problem #19

Sep 012008

Wrangler 6-cyl

  • miles
Gas tank overflows when filling. Occurs at both high/low speed autofill. Will overflow at manual fill as well, unless you hear gurgling and shut off pump before overflow.

- Albuquerque, NM, USA

problem #18

Oct 162012

Wrangler 6-cyl

  • 64,000 miles
When filling up at the gas station, gasoline spills out all over the place, runs down the side of the vehicle and spills out onto the ground.

- Fairfax, VA, USA

problem #17

Jan 222008

Wrangler 6-cyl

  • 40,000 miles
When filling the fuel tank, the pump will shut off but fuel will spill out of the fuel filler access onto the side of the Jeep and the ground.

- Riverview, FL, USA

problem #16

Mar 012012

Wrangler 6-cyl

  • 45,000 miles
Fueling up at the gas station, cannot fill up without gas spitting out onto me, the vehicle, and the ground. No other vehicle I've owned has this problem, including an 03 Jeep Wrangler and a 2000 Dodge durango, both of which in more recent model years have had a recall for this same problem. It is an environmental and health hazard, as fuel is a carcinogen.

- Longmont, CO, USA

problem #15

Sep 282012

Wrangler 6-cyl

  • 1,400,000 miles
Every time I fill up with gas, the rollover check valve fails and gas gushes out onto ground. This is a fire hazard and enviromental issue.

- Davison, MI, USA

problem #14

Nov 112011

Wrangler 6-cyl

  • 44,000 miles
While fueling this vehicle, as the tank got full and the pump shut off, the fuel belched out, at first I thought it was the gas pump so I have tried different gas stations, it has now gotten to the point where it does it every time, at every different gas station. I looked on the internet and found that it is a common problem with plenty of video to support these complaints, what is difficult to understand is why you aren't doing anything about it. Other government agencies have forced all gas stations to limit/recover fugitive emissions, but all this video evidence isn't enough to support a recall of all affected vehicles?

- Franklinville, NJ, USA

problem #13

Aug 012011

Wrangler 6-cyl

  • 40,000 miles
Each time I fill the gas tank, gas gushes out all over the side of my Jeep and sometimes on myself. I am afraid that sooner or later I'm going to catch on fire. Please help.

- Dewey, AZ, USA

problem #12

Aug 012011

Wrangler 4-cyl

  • 12,000 miles
We purchased the vehicle used with around 12,000 miles last year. Ever since we bought it, it will run over when pumping gas. It does not cut off so you just have to listen to stop it. I googled and saw there have been issues with other years. It would be great if the problem could be fixed.

- Shelbyville, KY, USA

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