Huge win for car owners! All TSBs to be made public. The Center for Auto Safety just made the NHTSA (US Government) make public the full text of all TSBs from now on. They are the same organization that has petitioned the NHTSA & filed lawsuits to protect car owners over exploding gas tanks & other major safety issues. Whenever you drive in your car, you are safer thanks in part to a lot of work over the years by this small but very effective consumer advocacy group.

Please take a moment & say thank you by donating $5 or whatever you can to the Center for Auto Safety. Notes: The 2004 Ford Explorer one of our worst vehicles on record. "Avoid like the plague" is putting it lightly.

The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Another common problem for the 2002-2005 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.


really awful
Typical Repair Cost:
Average Mileage:
76,827 miles
Total Complaints:
2 complaints

Most Common Solutions:

  1. replaced the fuel pump (2 reports)
2004 Ford Explorer fuel system problems

fuel system problem

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2004 Ford Explorer Owner Comments

problem #2

Feb 142015

Explorer MPV 4.0L V6

  • Automatic transmission
  • 93,654 miles


Fuel pump failed during -17f weather. Very expensive to fix.

- , Berlin, NH, USA

problem #1

Jan 012011

Explorer XLT 4.0L V6

  • Automatic transmission
  • 60,000 miles

Traveling on I95 in Virginia on New Years day when the car just died. Had it towed to a Pep Boys. 2 days to fix the problem, replaced the fuel pump.

- , Wilmington, NC, USA

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