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hardly worth mentioning
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
138,000 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Express fuel system problems

fuel system problem

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2004 Chevrolet Express Owner Comments

problem #4

Nov 082016


  • 148,000 miles


The contact owns a 2004 Chevrolet Express. While the vehicle was stationary, fuel spilled onto the ground. It was diagnosed that the filler neck was corroded. The vehicle was not repaired. The manufacturer was made aware of the issue. The failure mileage was 148,000.

- Batavia, IA, USA

problem #3

Jul 052015


  • 160,000 miles
The fuel filler tube leaks fuel, is corroded. And also the rear fuel tank strap, at the top of the chassis is also corroded, and the fuel tank is hanging down, causing a risk and fire hazzard as it is very close to the driveshaft.

- Tiverton, RI, USA

problem #2

Nov 072013


  • 130,000 miles
The contact owns a 2004 Chevrolet Express 3500. The contact stated the fuel filler neck tube was corroded, causing fuel to leak when refueling the vehicle. The contact referenced NHTSA campaign number: 12V388000 (fuel system, gasoline) but was advised by the manufacturer that the VIN was not included in the recall. The vehicle was not repaired. The approximate failure mileage was 130,000.

- Highland, IN, USA

problem #1

Aug 202012

Express 8-cyl

  • Automatic transmission
  • 114,000 miles
The contact owns a 2004 Chevrolet express. The contact stated that after refueling, fuel spew back out of the filler neck. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in NHTSA campaign id number: 12V388000 (fuel system, gasoline: Storage: Tank assembly: Filler pipe and cap). The failure and current mileage was 114,000. Updated 10/16/12 the consumer stated the fuel filler neck corroded updated 10/19/2012

- Ashford, CT, USA

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