Print this page

CarComplaints.com Notes: Power steering problems started rearing their ugly head in the 2010 Fusion, so you'd think Ford had plenty of time to make sure those problems didn't creep into the 2012. But here we are.

The Electronic Power Assist Steering (EPAS) is a mess. It fails at an alarming rate. Don’t believe us? Take a look at NHTSA’s data on the subject.

And much like the power steering, we’re still seeing the same throttle body failures that started in 2010 continue in 2012.

10.0

really awful
Crashes / Fires:
13 / 0
Injuries / Deaths:
6 / 0
Average Mileage:
55,075 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2012 Ford Fusion brakes problems

brakes problem

Find something helpful? Spread the word.
Get notified about new defects, investigations, recalls & lawsuits for the 2012 Ford Fusion:

Unsubscribe any time. We don't sell/share your email.

2012 Ford Fusion Owner Comments (Page 2 of 5)

« Read the previous 20 complaints

problem #72

Jul 112021

Fusion

  • miles

A D V E R T I S E M E N T S

A few weeks ago I went to slow to a stop at the end of my driveway at approximately 5mph. My brake pedal dropped to the floor and i had to repress on the brake pedal to come to a complete stop. It continued working properly for a week or so when it happened again. The same week I was backing out of another driveway slightly down hill and attempted to come to a complete stop to look for traffic. Luckily there was none because my stopping distance was around 12 ft or so going maybe 3mph with the brakes completely pressed. I have since had my brake pads changed and all other components checked and was told were working properly. Now my stopping distance at 10mph is at least 3-4ft. I am too afraid to drive my vehicle at higher speeds on any road due to the stopping distance issues.

- Estancia, NM, USA

problem #71

Apr 162021

Fusion

  • miles
While Driving my 2012 Ford Fusion like any other day-€¦ As approaching a 4-way intersection my traffic light was changing to red. When I went to stop using my brakes, my car would not stop at all and went completely through the intersection, and oncoming cars at each directions we-€™re coming towards me and my children. The brakes were as if they were not there and went completely to the floor and would not or did not stop my car at all. After several times pumping the brakes and strongly engaging in pulling the emergency brake numerous times I finally got my car to somewhat stop. This was the scariest thing I have ever experienced. Most definitely the most dangerous thing I have ever experienced my entire life for myself and my young children. We are truly lucky to be alive from these brakes completely, and unexpectedly spur of the moment going out! No warning!!! Models 2006-2010 Ford Fusions have a recall on this same exact brake system and have the same exact problem with the braking system unexpectedly and dangerously going out!!! Please get the recall extended on past 2010 and include 2011 and 2012 Ford Fusions!!! As they have the same exact braking systems!!!

- Nicholasville, KY, USA

problem #70

Jun 092021

Fusion

  • miles
1) Brake Hydraulic Control Unit (HCU) failure. Dealership removed and replaced HCU assembly and ABS module. All parts retained by Dealer. 2) HCU brake failure made stopping very difficult and slow to stop. Dealer recommended not driving until repaired. 3) Dealer confirmed HCU failure with computer code analysis. 4) HCU and effected parts not inspected by anyone other than Dealer. 4) numerous red ABS and brake warning lights upon backing out of garage to street. I shut the engine off and restart in the hope of correction, to no avail. Problem re-occurred. Vehicle could be stopped but with difficulty -- slow to stop and hard to stop. Dealer replaced HCU assembly and ABS module and added PM1C brake fluid (DOT3), This HCU failure apparently has been a problem in Ford Fusion and other Ford vehicles (see Safety Recall 19S54 -Anti-Lock Brake System Hydraulic Control Unit Valve Function -- 2006-2010 Ford & Lincoln Mercury). It doesn't look like the problem has been resolved. Note that brake fluid used is DOT 3 and not the NTSB recommended remedy DOT 4 brake fluid

- San Jose, CA, USA

problem #69

Apr 272021

Fusion

  • 151,000 miles

A D V E R T I S E M E N T S

Upon applying brake pressure, the pedal must travel a significant distance before any braking is felt. My car has had new brakes put on, where the mechanic has said there are numerous complaints from owners with the same car. Braking distance is significant and I am able to feel the floor with my foot. This should not be the case. Ford does not seem to have a solution, so they continually push it under the rug. I have verified that my master cylinder is working as expected with no air in my lines. I do a lot of freeway driving, but in order to stop on time, I have to get off the freeway doing 10 mph less to ensure I can brake in time.

- North Olmsted, OH, USA

problem #68

Apr 072021

Fusion

  • miles
The brakes are "spongy". took it to our mechanic who replaced the master cylinder twice and the brakes were still "spongy". he looked at the brakes and they looked good. He recommended that the ABS sensor be replaced, but Ford wouldn't sell it to him. So, we took it to the Ford dealer and they replaced the brakes, calipers, etc. And the brakes remain "spongy". they said they needed to replace the master cylinder, but it is brand new.

- Battle Creek, MI, USA

problem #67

Feb 012021

Fusion

  • 82,413 miles
When in motion, the vehicle's brake pedal has excessive travel, almost needing to be pushed to the floorboard before any braking occurs. The uncertainty over the car's braking ability makes it dangerous to drive. No error codes or ABS lights present. Local repair shop replaced brake pads and rotors and found no air in the system when they bled the brakes. They speculated it is possibly the hydraulic control unit for the ABS. There has been a recall on earlier Fusion models for this issue, but not 2012 models for some reason.

- Milwaukee, WI, USA

problem #66

Jan 282021

Fusion

  • 164,589 miles

A D V E R T I S E M E N T S

Brake pedal became soft and the braking distance was increased after ABS activation on snow/ice. I tapped the brakes to check how slick the road surface was, this activated the ABS. I then traveled 30 feet and applied the brakes to make a right hand turn, the brakes went nearly to the floor causing me to take the turn at a higher than safe speed.

- Hamilton, OH, USA

problem #65

Oct 092020

Fusion

  • 68,000 miles
All thsymptoms that occur as described in your campaign involving Ford recall no. 19S54 and specifically EA18-002. The brake pedal has excessive travel before engaging the brakes. This significantly increases braking time. I have had several near misses, almost resulting in accidents.

- Poplar Grove, IL, USA

problem #64

Sep 122020

Fusion

  • 142,000 miles
The rear brake calibers have seized up twice now. 1st time was June 2017, serviced by Firestone, and just recently Sept 12th 2020. Both times required a full brake repair. First happened at 72,000 miles and now at 142,000 miles. Both cause a loss of braking in the vehicle. In June of 2017 the vehicle was moving between 30 to 45 mph when it seized up. We drove it to nearest shop in Illinois so we can start our drive back to Georgia. Second time was not as bad as I recognized the symptoms and got it in for repairs before full seizure of the brakes. Online review shows many problems with the brakes on this car model.

- Dallas, GA, USA

problem #63

Aug 292020

Fusion

  • 200,000 miles
Power steering light came on. Steering wheel wouldn't turn easily.

- Walker, MN, USA

problem #62

Jun 152020

Fusion 4-cyl

  • 95,000 miles

A D V E R T I S E M E N T S

Brake pedal drops almost to floor at times greatly increasing stopping distance when approaching a stop or when I slow down. This necessitates the need to pump the brake pedal and in extreme circumstances needing to swerve to avoid a collision. This problem occurs with no warning at all. This seems to be a known issue with the Fusion.

- New Wilmington Rd, PA, USA

problem #61

Jun 252020

Fusion 4-cyl

  • 40,100 miles
Car was idling in line at a drive thru for about 5 minutes. Driver released floor brake to move up in line. After pulling up a few feet, and then trying to slow the car, the brake pedal traveled all the way to the floor and braking distance was extended. Driver was afraid the car wouldn't stop. Car has a new electronic throttle body and hydraulic ABS pump, but problem persists. Driver is considering getting a new car.

- Baltimore, MD, USA

problem #60

Jan 202020

Fusion 4-cyl

  • 51,000 miles
On two occasions the brake systems failed to work. 1. driving on rt 4 (double lane state rd.) in Maine speed approx 60 mph. There was 4 to 5 cars ahead of me. Suddenly, everyone applied their brakes. The first car in line decided to take a left hand turn. I applied my brakes-brake pedal went to the floor--no antilock brakes. Had to swerve into oncoming lane. Finally car stopped. A second time it happened was on a hill in dover, nh. There is a traffic light at bottom of hill. As I started down the hill, I applied the brakes again no brakes no antilock brakes. Luckily was able to stop by time I reached the light. I took car to a local garage they test drove and it operated fine. They removed wheels and looked at all the brakes. The rear brakes, calipers, pads etc were replaced a year ago. The front brakes looked brand new even though there was almost 52,000 miles on them.pads and rotors looked like new, shiny, no scratches. Could not find the problem. We decided to replaced the rotors and pads with a softer version. Seems to be working"?"

- Berwick, ME, USA

problem #59

May 242020

Fusion 4-cyl

  • 150,000 miles
After going to several service places with my brakes they are yet giving issues having to pump them to stop. Power steering system assist shut down while driving and door latches won't open from the inside. The local Ford place said I need to contact Ford Motor Company because there are recalls for my issues but not for my VIN number and I need to get them added under my VIN so they can fix it with no charge.

- Hattiesburg, MS, USA

problem #58

Apr 292020

Fusion 4-cyl

  • 70,000 miles
Brakes failed stopping suddenly at 70 mph nearly hitting a row of cars ahead of me pedal went to the floor increasing stopping distance probably 400 percent with very weal brakes. Brake light and ABS inop light illuminated. Was able to drive car home slowly using hybrid electric motor brakes. Repair shop said brake control module has failed this is a low mileage car unacceptable could get someone killed.

- Mishawaka, IN, USA

problem #57

Mar 172020

Fusion

  • miles
The brake pedal is soft and travels further than normal. Braking distance is significantly increased. I brought the car to the dealership and turned out that the hydraulic control and the electronic control units are both faulty, based on some research it appears this is a known issue. It has a new master cylinder and brakes have been bled professionally. This did not cure the problem. It is unsafe. I want the dealer to do something about this at no cost to me. This is a recall item for 2010 Fusion, but not 2012.why"?" I've seen several complaints about this same issue why hasn't anything been done, safety should be top priority.

- Sulphur, LA, USA

problem #56

May 232019

Fusion

  • 155,000 miles
The brake pedal goes all the way to the floor before slowing down even when accelerating at slow speeds. They're very sponges when making stops and almost non existent after hitting a bump in the road.

- Decatur, GA, USA

problem #55

Feb 122020

Fusion

  • 135,000 miles
The brake pedal is soft and travels further than normal. Braking distance is significantly increased. This began after the ABS system engaged several weeks ago after normal braking over a rough section of road and it has not returned to normal. All brake pads and rotors were replaced and the system was flushed but the problem remains. Based on some research it appears this is a known issue caused by a faulty ABS module.

- Phoenixville, PA, USA

problem #54

Jan 152020

Fusion

  • 95,000 miles
On occasion when the brakes are pressed it simply falls to the floor and has to be immediately repressed. It has a new master cylinder and brakes have been bled professionally. This did not cure the problem. It is unsafe. I want the dealer to do something about this, no cost to me. Ocures while in motion.

- Trussville, AL, USA

problem #53

Feb 172020

Fusion

  • 174,823 miles
While traveling at a slow rate of speed the brakes on my 2012 Ford Fusion hybrid failed to engage, with the pedal traveling all the way to the floor. The car was tuned off and restarted and the brakes seemed to work again. I had the vehicle towed tot he dealership and turned out the the hydraulic control and the electronic control units are both faulty. This is a recall item for 2010 Fusion hybrids, but not my year.

- Loveland, OH, USA

Read the next 20 complaints »

Not what you are looking for?