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CarComplaints.com Notes: The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.

Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.

9.7

really awful
Typical Repair Cost:
$4,210
Average Mileage:
80,000 miles
Total Complaints:
6 complaints

Most Common Solutions:

  1. new engine (4 reports)
  2. not sure (2 reports)
2005 Ford Explorer engine problems

engine problem

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2005 Ford Explorer Owner Comments

problem #6

Apr 062016

Explorer 3.2L

  • Automatic transmission
  • 52,000 miles

A D V E R T I S E M E N T S

I had to replaced the engine due to a two warped heads and overheating. A total cost of $6300. Another minus for FORD.

- Vincent M., Los Angeles, CA, US

problem #5

Jun 132012

Explorer XLT V6

  • Automatic transmission
  • 101,000 miles

In 2011 I bought a 2005 Ford Explorer, against my better judgement. I used the vehicle to commute from work and to alternate with my 2006 Ford Mustang. I changed the oil, rotated the tires, kept fluid levels up. One morning I was driving to work and the Engine Failsafe Light came on. The vehicle started losing power, I immediately pulled the vehicle to the side of the road. I pulled out my trusty Haynes Manual and my Explorer Owner's manual and tried to maybe troubleshoot the problem. Didn't work. Had the vehicle towed to Darcars in Lanham, Maryland. They said that I needed a new Throttle Body and that it would cost about $800. Even with warranty because that part is not covered in the warranty ( I don't understand why, they call a warranty "bumper to bumper" if it isn't covering what is between the two bumpers...) Okay, So I pay to have the vehicle fixed and I get it back in October (from June). In December, it happens all over again. So I had the vehicle towed to Koons Ford ( Where I originally bought the vehicle) They are asking me oil change records because they have to break the engine down ( but I thought was under the warranty) so I have had a truck for a year and a half ond have only driven it a year. I still owe payments on it, not mention insurance. Ford is aware that this is an issue with several of it's vehicles and has refused to recall them. I have pulled information from several sites, (including Ford's Home Site) and at this point I have no choice but to pursue legal action. I am in the midst of writing to the Attorney General, and getting another car. If anyone would like to join me or I can assist anyone who is having a similar issue, please contact me at jhoneyb@yahoo.com.

- jhoneyblue, Baltimore, MD, US

problem #4

Dec 312011

Explorer

  • Automatic transmission
  • 110,000 miles

The key way, a plastic guide for the timing chain, broke! This allowed the timing chain to come lose and it ruined the engine.

- maclaw51, Redlands, CA, US

problem #3

Sep 042011

Explorer Xls Sport 4.0L

  • Automatic transmission
  • 105,000 miles

A D V E R T I S E M E N T S

I reported prior about my Ford Explorer Timing Chain failure, now I'm taking action.

If anyone with a Ford Explorer has had Timing Chain failure and wants to join me in a Class Action Suit against Ford, E-mail me at hyedave @yahoo.com

- Dave R., Fort Lee, NJ, US

problem #2

Oct 052007

Explorer XLT 3.2L

  • Automatic transmission
  • 50,000 miles

Key sheared in timing chain gear loosing all compression. My mechanic recommended replacing engine with a "crate engine" which he installed and I have had no futher problems. No help was offered by Ford.

- Kelly F., Ormond Beach, FL, US

problem #1

Oct 012008

Explorer XLT V6

  • Automatic transmission
  • 62,000 miles

Four months after purchasing a used 2005 Explorer after an auto accident claimed my previous Explorer, the engine of the car seized. I did not purchase the warranty yet because I was not able to afford it (divorcing single mother of two receiving no child support). Due to the youth of the car I figured I had a little bit of time before any engine worries. I was wrong. The car failed while accelerating up a hill on the highway. Investigation revealed that a small part called the keyway, which holds the gear of one of the timing chains onto the shaft, simply broke allowing the gear to slide off. This obviously caused the timing chain to stop causing all others to cease:pistons hit valves and the engine was done.There was no way to forsee this would occur. Previous maintenance had no impact on the performance of this part, however I will tell you in case you were wondering, yes... the car had oil. It had just had an oil change the week before.

The car was originally towed to my mechanic who took apart the surrounding parts around the engine. Once they saw the basic problem they told me to contact Ford. The car was then towed to Ford. Ford would not look at it because the parts around the engine were out (but available in the back of the car) however the engine was intact. They made me tow it back to my mechanic who had to reassemble it and then tow it back to Ford.

Once diagnosed, the mechanic said he had never seen anything like this before on a car so young. He confirmed that there was no way to have prevented this. The dealer, after much arguing, put a couple thousand dollars toward the repair and loaned me a car. The main Ford company would not assist me in any way, shape or form despite many letters and calls. My mechanic, the smallest company of them all, charged me NOTHING... no towing fees either for which I was very grateful. My out of pocket cost was $3300 and I did not have my car for a month and a half.

- Diana C., Denville, NJ, US

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