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CarComplaints.com Notes: Although it has a stellar record in terms of vehicle problems, initially the 4th generation (2003 - 2009) 4Runner didn't earn our top "Seal of Awesome" rating because it received poor crash test ratings for rear impacts. However it's proven to have one of the lowest driver death rates out of all vehicles (not just SUVs), so we've bumped it back up to our top award.

10.0

really awful
Crashes / Fires:
3 / 1
Injuries / Deaths:
0 / 0
Average Mileage:
92,278 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Toyota 4Runner body / paint problems

body / paint problem

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2004 Toyota 4Runner Owner Comments (Page 4 of 13)

« Read the previous 20 complaints

problem #186

Feb 192020

4Runner

  • miles

A D V E R T I S E M E N T S

Had vehicle almost two years. Had the frame and under carriage rust proofed by krown in late 2018. Recently while having the frame and under carriage rust proofed by rust check they pointed out that there was a big hole in the frame. We were going to have it repaired but when they dropped the gas tank we were told that even more of the frame was compromised to the point that they said it couldn't be repaired. We feel we have no choice but to scrap it.

- Cherryfield, ME, USA

problem #185

Apr 222020

4Runner

  • 190,000 miles
Transmission would not shift in motion leaving from a stop sign. I later found out my transmission lines had corroded away leaking a large amount of transmission fluid. After replacing brakes and adding brake fluid I noticed the brake fluid had leaked from bottom. I had to replace all brake lines and fittings due to corrosion.

- Waller, TX, USA

problem #184

Mar 232020

4Runner

  • miles
Cracked dashboard risk of airbags deploying

- Long Beach, CA, USA

problem #183

Mar 112020

4Runner

  • 137,000 miles

A D V E R T I S E M E N T S

The contact owns a 2004 Toyota 4 runner. The contact stated that while the vehicle was in for routine service at an independent mechanic, the technician noticed the muffler and chassis were fractured around the seal. The technician informed the contact to take the vehicle to a Toyota dealer. The vehicle was later taken to bill page Toyota dealer, 2923 annandale rd, falls church, va 22042, but was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was 137,000.

- Arlington, VA, USA

problem #182

Feb 012020

4Runner

  • 166,000 miles
Car frame is completely rusted. Nothing is repairable anymore. Rear suspension and break lines effected by rust and broken! rear suspension can't be fixed due to rust broke connection to frame. This is not acceptable, specially since there is a recall for the same frame model on Tundra, Tacoma and sequioa at Toyota!

- Valdese, NC, USA

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problem #181

Feb 182020

4Runner

  • 74,000 miles
My 2004 4runner frame has a major rust problem. It has holes all over and some parts are breaking down due to rust. I took it to a Toyota dealer. They told me that they cannot do anything. They didn't advice for replacement as the cost, they say, could be around $15,000. I didn't want to get rid of the car as it has only 74K miles and the body, interior and engine are in perfect conditions, almost like new.

- Lawrence, NJ, USA

problem #180

Jan 202020

4Runner

  • 210,000 miles

A D V E R T I S E M E N T S

Frame is severely rusting. Holes present which had to be patched numerous times for it to pass inspection. If something is not done soon, I will be forced to get rid of the vehicle because of safety concerns and it not being able to pass pa inspection. This has to be addressed now. For years, Toyota dealerships have been supposedly taking pictures and sending them to Toyota. They know it is a problem and nothing is being done about it!

- Collegeville, PA, USA

problem #179

Jan 292020

4Runner

  • 120,000 miles
The frame of my family's 2004 Toyota 4runner is badly corroded, with only 120K miles on it. It did not pass a recent inspection and is unsafe to drive. Two different mechanics told me that if we hit a hard bump, the frame could split. There is an investigation, but Toyota needs to recall these cars and fix them, or replace them. I can't afford to junk the car and buy a new one, but I can't drive my young children in it either. Thank you.

- Katonah, NY, USA

problem #178

Jan 012020

4Runner

  • 160,000 miles
Frame has rust problems. I spent thousands of dollars to keep the 4 runner functioning safely and now it is all to waste because the frame that the truck sits on is rusting out and is no longer safe to drive. Toyota must take accountability and include the '04 4runner on the frame recall. My 4runner is in excellent condition, except for the frame. Toyota dealership manager did not want to work on it and even admitted that it's a very common problem.

- Stamford, CT, USA

problem #177

Jan 012020

4Runner

  • miles
The frame of the 2004 4runner is rusting out and there are visible holes in the frame that support the vehicle. This appears to be a very common problem according to the dealership with several of the 4runner and Tacoma models being affected.

- Mattawan, MI, USA

problem #176

Dec 282019

4Runner

  • miles

A D V E R T I S E M E N T S

Severe rust on frame and suspension attachment points. Rust is not superficial but rusting from inside of frame tubes.

- Fishers, IN, USA

problem #175

Dec 092019

4Runner

  • 110,000 miles
2004 Toyota 4runner with 110K miles with rusted frame. The car is otherwise in perfect shape and well maintained. The frame rust makes the vehicle unsafe to drive all other Toyota models with the same issue with frames from the same factory were recalled. The 4 runner was not addressed

- Amherst, NH, USA

problem #174

Dec 042019

4Runner

  • 122,000 miles
The contact owns a 2004 Toyota 4runner. The contact took the vehicle to a tire shop for scheduled maintenance. The mechanic found that the frame was severely corroded. The vehicle was not taken to the dealer for diagnostic testing. The manufacturer was notiified of the failure. The vehicle was not repaired. The approximate failure mileage was 122,000.

- Leesburg, VA, USA

problem #173

Nov 192019

4Runner

  • 134,000 miles
Frame has rusted through in at least three areas. In addition, parts of the frame I can pull off by hand. The front crossmember is 80% what it used to be due to parts falling off caused by rust.

- Arvada, CO, USA

problem #172

Nov 052019

4Runner

  • 166,000 miles
The contact owns a 2004 Toyota 4runner. The contact took the vehicle to temecula valley Toyota (located at 26631 ynez rd, temecula, ca 92591, 951-319-7911) for inspection. The dealer informed the contact that the undercarriage was completely rusted. The vehicle was not repaired. The manufacturer was notified and stated that there were no recalls. The approximate failure mileage was 166,000.

- Murrieta, CA, USA

problem #171

Jan 012010

4Runner

  • 50,720 miles
The contact owns a 2004 Toyota 4runner. The contact took the vehicle to an independent mechanic where it was diagnosed that the frame had excessive corrosion. The vehicle was taken to rivera Toyota of mt. Kisco (located at 325 N bedford rd, mt kisco, NY 10549, (914) 666-5181), but was not diagnosed or repaired. The contact stated that the vehicle was serviced for various parts over the years. The manufacturer was not informed of the failure. The failure mileage was 50,720.

- Katonah, NY, USA

problem #170

Oct 022019

4Runner 6-cyl

  • 115,800 miles
The contact owns a 2004 Toyota 4runner. While the vehicle was being serviced by an independent mechanic, the contact was informed that the front passenger side to the rear subframe showed extensive corrosion. The contact was informed that the subframe needed to be replaced. The vehicle was not repaired. The contact was informed that the vehicle would be unsafe to drive for much longer. Brown's Toyota of glen burnie (7167 ritchie hwy, glen burnie, md 21061, (410) 761-9000) was contacted the manufacturer was notified of the failure. The approximate failure mileage was 115,800.

- Glen Burnie, MD, USA

problem #169

Oct 042019

4Runner 8-cyl

  • 137,000 miles
The contact owns a 2004 Toyota 4runner. While the vehicle was undergoing a routine alignment by an independent mechanic, it was noticed that the frame was corroded all the way through. The dealer and manufacturer were not contacted. The frame failure became worse. The contact referenced a NHTSA action number regarding the structure. The vehicle was not repaired. The failure mileage was approximately 137,000.

- Bridgeport, WV, USA

problem #168

May 012019

4Runner

  • 34,000 miles
The contact owns a 2004 Toyota 4runner. While operating the vehicle, a squeaking noise was heard coming from the rear passenger side braking mechanism. The vehicle was taken to an independent mechanic who discovered the subframe experienced severe rusting and corrosion. Also, the rear passenger side brake caliper and brake line were rusted. The cause of the failures was not determined. The manufacturer and atlantic Toyota (193 sunrise hwy, West islip, NY) were notified of the failure. The failure mileage was 34,000.

- Brentwood, NY, USA

problem #167

Oct 052019

4Runner

  • 132,000 miles
The contact owns a 2004 Toyota 4runner. While the vehicle was undergoing an oil change, the dealer (stephen wade Toyota, 150 hilton dr, St. George, ut 84770, (435) 634-6500) noticed corrosion around the frame. The dealer informed the contact that the frame had too much corrosion to repair. The vehicle was not repaired. The contact referenced NHTSA action number: DP18002 (structure). The manufacturer was made aware of the failure and did not assist. The failure mileage was 132,000.

- St George, UT, USA

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