I was driving and everything felt and looked normal. Out of the blue a pop noise, car was smoking. Had to have it towed. Mechanic said the transfer case blew like a grenade. It nicked my transmission as well. I was broke down in an intersection. No warning signs.

- Fillmore, UT, USA

While traveling at highway speed (55mph), the transfer case "exploded" resulting in catastrophic failure and fluctuating power and impaired driveability. Defect has been confrimed by independent local repair center.

- Tetonia, ID, USA

The transmission began slipping causing poor control at higher speeds using the cruise control or passing gear. Only about 42,000 miles on the vehicle and no financial help from Ford. Service for a new transmission was $7667.11at Dave Sinclair Ford, 7466 South Lindbergh, St. Louis Missouri, 63125. 314-892-2600

- Sunset Hills, MO, USA

I was driving and stopped in the left turn lane and the car wouldn't move. Had to have the vehicle towed and now I have to replace the transmission on a car that has 72,000 miles on it. There was no advance notice that there was a problem. I have the vehicle serviced regularly.

- Chicago, IL, USA

In August 2023, my vehicle began to make a popping noise and began to lose power when attempting to accelerate. It was diagnosed by the repair shop as a turbo going bad. I repaired the turbo. In December 2023, the check engine light came on. The repair shop indicated that the lifters and cam shafts were bad and caused scoring to the engine block, requiring the engine to be replaced. The repair shop asked if I had been changing the oil regularly. I indicated that I did change the oil per when the vehicle would notify me it was time. The repair shop noted that I changed the oil every 10k miles. Per the repair shop, not changing the oil regularly (because the Ford vehicle system designed to tell me when to change the oil) ultimately caused me to need to replace the turbo and the engine. All because the oil was not changed more frequently 3-5k miles per the repair shop. I've spent $15k in repair costs since August 2023 because I was relying on the Ford vehicle's notifications as to when it needed oil. The vehicle is not even worth this much blue book. For a 8.5 year old vehicle that has been well cared for, I do not think these parts should have failed and I think Ford should have set the timing for oil change notifications more frequently if this is what is needed by the engine to keep it in good repair. It literally indicates the % of time before the oil needs to be changed.

- Corona, CA, USA

The contact owns a 2016 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle failed to accelerate as needed. The contact stated that when the accelerator pedal was depressed, the transmission started slipping. In addition, the vehicle was jerking abnormally. The vehicle was taken to the dealer several times and the contact was informed that the failure was due to transmission failure and the contact was informed that the repair had been completed; however, the contact was unaware of the diagnostic results. The vehicle was repaired. The failure reoccurred and became persistent. The contact stated that the failure had been ongoing since the purchase of the vehicle in 2017. The contact was informed after each failure that the vehicle had been repaired. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 50,000.

- Walnut Grove, MS, USA

The contact owns a 2016 Ford Explorer. The contact stated that when the vehicle was shifted into drive(D), the vehicle started shaking abnormally. The vehicle was taken to an independent mechanic where it was diagnosed with a failed transmission and that the transmission needed to be replaced. The contact was informed about TSB: [XXX]. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to report the failure to the NHTSA Hotline. The failure mileage was approximately 110,000. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Everett, WA, USA

The explorer started having issues with the heater not working when stopped. After some research it recommended that we check the coolant level. The coolant was low. Then we refilled it and then it happened again 3 weeks later and the coolant was low. This made us believe there was a coolant leak. After removing the bottom cover under the car it was saturated with coolant with drops coming from various areas on the passenger side. We took it to a mechanic and then transferred to a dealer and both confirmed it was the water pump. Ford negligently designed the water pump within the engine with the timing chain. If enough of the coolant mixes with oil it will cause the engine to seize and the car to shut off. I have two little kids that are in the car with me. This negligent placement can lead to cars seizing in unsafe areas. It was confirmed by a private mechanic and a ford dealer and there were no warning lights. Other than the heat not functioning properly there we no other signs or lights of water pump failure.

- Las Vegas, NV, USA

Several weeks ago we noticed a propane or natural gas smell in the vehicle' cab and around the vehicle. The smell was stronger sometimes and lesser others, but more so when the heater was on. In the very cold weather, I would have to dress in extra warm layers and keep the windows lowered with fresh air flowing through - in order to drive it... to keep the cab warm enough to drive with the heater on. The smell would be stronger when the heater/air was on. The smell would make me cough and gave me a headache. At first, we thought it was a bad batch of gas. Our mechanic couldn't say what it was and referred us to our local Ford dealer. I also researched on-line and found that several thousand U.S. customers have had the same problem [XXX] ; [XXX] ; [XXX] ). It looks from one article as if Ford settled a class action law suit on this issue in 2016, yet when I called the Ford Customer Service Help Line today, they said they cannot offer us any financial help for this repair, which is costing us over $3,100! The car is not that old! 2 days before we brought our vehicle to the Ford dealer, thick black liquid drained onto our garage floor under the front of the vehicle. The Ford dealer says the transfer case is going bad and spitting fluid on the vent/onto the exhaust and the smell was coming from that. The vehicle is still at the Ford dealer and repairs should be complete by 1/31/24. I am writing to you for help with this. It seems to me that Ford has already offered and should continue to offer some repair expense reimbursement for this apparently widespread problem! Can you help advocate for us in this? Thank you - [XXX], [XXX], [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Banks, OR, USA

The contact owns a 2016 Ford Explorer. The contact stated while driving at an undisclosed speed, there was an abnormal knocking sound coming from the engine compartment. Additionally, the vehicle failed to exceed 3000 RPM. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a general failure with the transmission. The dealer informed the contact that the transmission needed to be replaced. The vehicle was repaired, but the failure reoccurred. The vehicle was towed to the dealer, who diagnosed a failure with the transmission. The dealer informed the contact that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but did not assist. The failure mileage was 93,000.

- Fallon, NV, USA

The contact owns a 2016 Ford Explorer. The contact stated while driving at approximately 55 MPH, there was smoke coming from the engine compartment. Additionally, the "PTU Failure" message was displayed before the vehicle stalled. The vehicle was towed to the local dealer who diagnosed the vehicle and determined that the transmission had failed due to the faulty "PTU". The contact was informed that the transmission needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 15,000.

- Novi, MI, USA

The contact owns a 2016 Ford Explorer. The contact stated while driving at an undisclosed speed, she heard an abnormal sound coming from underneath the vehicle, and the vehicle was shifting hard. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the gear position sensor. The vehicle was not repaired. The manufacturer was notified of the failure but referred the contact to the NHTSA Hotline for assistance. The failure mileage was 12,000.

- Goleta, CA, USA

On December 17th of 2022, I was driving my car when it abruptly became sluggish and felt like it wasn-??t shifting gears correctly. After coming to a stop, when I resumed driving, it sounded like the engine was getting gas, racing, but the car was hardly moving at all. Then it seemed like it would shift into gear suddenly and lurch forward. A warning light came on the dashboard stating there was a -??powertrain fault.-?? I was less than a mile from my home at the time, so I limped home, parked in my garage, and then looked up the issue in my owner-??s manual. It said to quit driving it and to get it to a Ford dealership. The car was not driven thereafter. I had it towed to the Ford dealership, who did not honor my extended warranty because it wasn't towed in until 4 days after its expiration, despite having the failure occur while it was under the extended warranty. According to them, they couldn't tell from any "black box" that it happened while under warranty. So I was stuck for $6,031.55 for the repair. I implored the dealership to at least help me out with the price, but they would not. I wrote to Ford and explained in detail the event, and I sent that letter to every department I could find within Ford that may be able to help me or pass my letter to someone who could help me. No one ever even bothered to reply. The $6,000 expenditure was hugely hurtful. I had to leave it with the dealer for almost 3 months before I could pay. And this was a Certified Pre-Owned Vehicle with 53,000 miles on it. Maybe you can help? The repair bill was $6,031.55.

- Kalispell, MT, USA

The contact owns a 2016 Ford Explorer. The contact stated that while at a complete stop, the vehicle was shifted into drive(D) and the brake pedal was released; however, the vehicle started shuddering and jerking significantly. Additionally, the contact stated that the vehicle hesitated to shift into the intended gear while driving. The contact stated that the failure had been recurring while driving. The check engine and the power train warning lights were illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the transmission needed to be replaced. The vehicle was not repaired. The contact stated that the insurance company later informed her of Ford Campaign Number: 20B27, which she related to the failure. The dealer was notified of the failure. The manufacturer was notified of the failure and informed the contact that the vehicle was not covered under the Campaign. The manufacturer referred the contact to the NHTSA Hotline for assistance. The vehicle was not repaired. The failure mileage was approximately 121,000.

- Sandy Springs, GA, USA

The contact owns a 2016 Ford Explorer. The contact stated while driving at an undisclosed speed, the vehicle shuddered and made an abnormal sound. The contact was able to pull to the side of the road. The vehicle was towed to an independent mechanic, where it was diagnosed that the driveshaft was fractured at the PTU connecting point. The mechanic determined that the failure was related to NHTSA Campaign Number: 20V692000 (Power Train) and referred the contact to the dealer. The vehicle was towed to the dealer, who informed the contact that the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

- Glendale Heights, IL, USA

While driving on the interstate and set MPH were 55, a series of notifications popped up on my dashboard. One stated -??Steering assist fault repair required.-?? After I hit Ok to clear the screen my steering wheel tightened up and locked and caused me to almost crash into another family. We were able to move it to a safe location.

- Gulfport, MS, USA

The contact owns a 2016 Ford Explorer. The contact stated that while attempting to shift the gear shifter into park(P), the transmission failed to shift as needed. The contact stated that the transmission would only shift into reverse(R). An independent mechanic flipped an unknown switch, and the contact was able to drive her vehicle to her residence; however, when the contact attempted to shift the transmission into park(P), the transmission would only shift into reverse(R). The contact's son flipped the switch, and the contact was able to shift the transmission into park(P). Additionally, the check engine warning light illuminated intermittently. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 152,000.

- Oconee, IL, USA

I was driving my vehicle only a month after getting oil change and service. I was confident my vehicle was in good condition as it had passed the inspection. I suddenly noticed the temperature needle was rising. I immediately pulled over and asked for help and was told i needed water. My water pump was not working.

- Houston, TX, USA

Torque converter

- Baton Rouge, LA, USA

2016 Ford Explorer transmission failure while traveling at highway speeds, with less than 52,000 miles. Engine RPMs ramped up quickly and to unsafe levels as vehicle seemed to drop to a low gear, which then impacted vehicle speed and necessitate maneuvering multiple lanes of traffic to pull over to shoulder of road. Then had to limp along at very low speed to exit highway. Later testing at dealership generated two error codes, and suggested fix after initial diagnosis was tranny replacement, except the replacement tranny is on indefinite backorder through Ford. How issue will be addressed/corrected is still to be determined. A package of "kits" was best dealership could offer. There was no prior indication of an issue, no warning lights or other symptoms prior to failure.

- De Pere, WI, USA