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2005 Ford Expedition

Technical Service Bulletins

There are also 4 Ford recalls » 56 TSBs » for the Ford Expedition.

Please note: The TSB information displayed below are summaries. Unfortunately we do not have access to the full versions. To get full information about a particular TSB, write down the TSB number & contact your local dealer.

ALSO: The TSB numbers are the NHTSA numbers, which are different from the TSB numbers the manufacturers use. The manufacturers don't give out their TSB numbers to us, so if you ask your dealer for more information about a TSB, have them look it up by the issue date or the TSB title.

STEERING

• TSB #031207 -- STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT (NHTSA ID #10017888, APRIL 01 2005)

SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM

• TSB #061510 -- AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB (NHTSA ID #10021072, no date provided)

SUSPENSION:REAR

• TSB #050618 -- REAR AXLE NOISE REPAIR. *SC (NHTSA ID #10016789, JANUARY 01 2005)

SERVICE BRAKES, HYDRAULIC

• TSB #0514 -- BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT (NHTSA ID #10013301, JANUARY 01 2006)
• TSB #06317 -- BRAKE SHUDDER. *TT (NHTSA ID #10020132, JANUARY 01 2006)

SERVICE BRAKES, HYDRAULIC:POWER ASSIST

• TSB #052621 -- UNINTENDED BRAKE ASSIST. *TT (NHTSA ID #10019415, JANUARY 01 2005)

ENGINE AND ENGINE COOLING

• TSB #041601 -- WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT (NHTSA ID #10018745, NOVEMBER 14 2005)
• TSB #04221 -- MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT (NHTSA ID #10013393, JUNE 07 2005)
• TSB #18512 -- INTERMITTENT CONCERNS OF MIL ON WITH VARIOUS DTCS HARD START LONG CRANK RUNS ROUGH AND OR NO CRANK. *EH OASIS APRIL 2005. *TT (NHTSA ID #10014701, APRIL 01 2005)
• TSB #18470 -- CRANK NO START LONG CRANK OR ERRATIC CRANK. *EH (NHTSA ID #10014661, MARCH 01 2005)
• TSB #18343 -- REDUCTION IN POWER 4000-4500 RPM DURING WOT WHEN ENGINE IS COLD. *EH (NHTSA ID #10014609, DECEMBER 01 2004)

ENGINE AND ENGINE COOLING:ENGINE

• TSB #05255 -- 5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT (NHTSA ID #10019383, JANUARY 01 2006)
• TSB #05415 -- LACK OF POWER ON ACCELERATION - MAY ALSO BE DESCRIBED AS TRANSMISSION SLIPPING, LACK OF UPSHIFT OR A HESITATION - VEHICLES BUILT 1/20/2005 - 5.4L 3-VALVE ENGINE. *TT (NHTSA ID #10014662, MARCH 07 2005)
• TSB #05132 -- DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE. *SC (NHTSA ID #10016845, JANUARY 01 2005)
• TSB #05134 -- HARD START/LONG CRANK, ROUGH IDLE, ENGINE IDLE MISFIRE-MIL-DTCS P0300 THROUGH P0308, P0171, P0172, P0174, P0175, P0316, P2195, P2196, P2197, P2198. *SC (NHTSA ID #10016795, JANUARY 01 2005)
• TSB #051015 -- 5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT (NHTSA ID #10018935, JANUARY 01 2005)
• TSB #031404 -- ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. (NHTSA ID #10011162, AUGUST 23 2004)
• TSB #061912 -- DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349. ARE FOUND. *KB (NHTSA ID #10020792, no date provided)
• TSB #06152 -- SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V. *KB (NHTSA ID #10021048, no date provided)

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

• TSB #07M08 -- CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERAGE ON FUEL INJECTORS. CSC WAS RECEIVED. *NJ (NHTSA ID #10024141, DECEMBER 11 2007)

POWER TRAIN

• TSB #18711 -- A CLUNK/THUMP NOISE FROM THE REAR WHEN THE TRANSMISSION IS ENGAGED OR SHIFTED, DURING A CHANGE IN VEHICLE DIRECTION OR ON ACCELERATION. *TT (NHTSA ID #10017859, JULY 01 2005)
• TSB #05161 -- CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED - VEHICLES BUILT BEFORE 6/13/2005. *TT (NHTSA ID #10017926, JUNE 07 2005)
• TSB #18439 -- TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH (NHTSA ID #10012977, FEBRUARY 01 2005)

POWER TRAIN:AUTOMATIC TRANSMISSION

• TSB #06227 -- UN-COMMANDED TCC APPLY ON THE 1-2 SHIFT CAUSING PERCEPTION OF HESITATION AND/OR LACK OF POWER DURING SHIFT. *KB (NHTSA ID #10020676, no date provided)

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)

• TSB #042107 -- GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT (NHTSA ID #10014086, DECEMBER 13 2004)

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

• TSB #18815 -- A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT (NHTSA ID #10018069, SEPTEMBER 01 2005)

POWER TRAIN:AXLE ASSEMBLY

• TSB #06216 -- LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT (NHTSA ID #10014100, JANUARY 01 2006)
• TSB #18478 -- AXLE SEAL LEAKS. *EH (NHTSA ID #10014668, MAY 01 2005)
• TSB #05618 -- REAR AXLE NOISE REPAIR. *TT (NHTSA ID #10017892, APRIL 01 2005)
• TSB #18466 -- AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH (NHTSA ID #10014659, MARCH 01 2005)
• TSB #18423 -- AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH (NHTSA ID #10012959, FEBRUARY 01 2005)

POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

• TSB #04105 -- AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT (NHTSA ID #10008994, JUNE 07 2005)

ELECTRICAL SYSTEM

• TSB #18998 -- VARIOUS ELECTRICAL CONCERNS - 3 BLOCK AUXILIARY RELAY BOX 1 CHAFING - SERVICE TIP. *TT (NHTSA ID #10019064, JANUARY 01 2006)
• TSB #052317 -- DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V. *TT (NHTSA ID #10019378, JANUARY 01 2006)
• TSB #18172 -- REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT (NHTSA ID #10011343, SEPTEMBER 01 2004)

ELECTRICAL SYSTEM:STARTER ASSEMBLY

• TSB #18390 -- DELAYED CRANKING WHEN KEY IS TURNED TO START. *TT (NHTSA ID #10013325, JANUARY 01 2005)

ELECTRICAL SYSTEM:WIRING

• TSB #04147 -- SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS. *TT (NHTSA ID #10017923, JUNE 01 2005)

VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

• TSB #18327 -- POWERFOLD MIRRORS APPEAR LOOSE OR WILL NOT LOCK IN PLACE. *EH (NHTSA ID #10014600, DECEMBER 01 2004)

VISIBILITY:REAR WINDOW WIPER/WASHER

• TSB #05198 -- REAR WINDOW WIPER INOPERATIVE. *TT (NHTSA ID #10017805, OCTOBER 03 2005)

VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:REAR WINDOW

• TSB #04189 -- REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT (NHTSA ID #10014062, DECEMBER 13 2004)

SEAT BELTS:FRONT:RETRACTOR

• TSB #042421 -- SAFETY BELT RETRACTION SPEED. *TT (NHTSA ID #10014138, JUNE 07 2005)

SEAT BELTS:FRONT:WARNING LIGHT/DEVICES

• TSB #0542 -- INABILITY TO DISABLE THE SUPPLEMENTAL SAFETY BELT WARNING CHIME (BELTMINDER). *TT (NHTSA ID #10014642, MARCH 07 2005)
• TSB #18365 -- CAN NOT DISABLE BELTMINDER USING THE PROCEDURE LISTED IN SERVICE MANUAL OR OWNER GUIDE. *TT (NHTSA ID #10013309, JANUARY 01 2005)

STRUCTURE

• TSB #042616 -- WELD BONDING PROCEDURE. *TT (NHTSA ID #10014310, DECEMBER 31 2004)

STRUCTURE:FRAME AND MEMBERS

• TSB #051610 -- CLUNK/GRIND/THUMP NOISE - FRAME REPAIR PROCEDURE. *TT (NHTSA ID #10017924, JUNE 07 2005)

TIRES

• TSB #0637 -- LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT (NHTSA ID #10019384, JANUARY 01 2006)
• TSB #18451 -- TIRE PRESSURE MONITOR SYSTEM. *EH (NHTSA ID #10014639, MARCH 01 2005)
• TSB #052624 -- VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT (NHTSA ID #10018938, JANUARY 01 2005)

WHEELS

• TSB #052624 -- VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT (NHTSA ID #10018938, JANUARY 01 2005)

SEATS

• TSB #18419 -- CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *EH (NHTSA ID #10012956, FEBRUARY 01 2005)

SEATS:FRONT ASSEMBLY:POWER ADJUST

• TSB #0594 -- DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT (NHTSA ID #10018052, OCTOBER 07 2005)

SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

• TSB #0584 -- CLIMATE CONTROL SEAT HEAT FUNCTION INOPERATIVE - VEHICLES BUILT PRIOR TO 3/24/2005. *TT (NHTSA ID #10017920, JUNE 07 2005)
• TSB #18374 -- CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *TT (NHTSA ID #10013314, JANUARY 01 2005)

COMMUNICATIONS:BACK UP ALARM

• TSB #05419 -- FALSE PARKING AID WARNINGS. *TT (NHTSA ID #10017904, APRIL 01 2005)
• TSB #04262 -- FALSE PARKING AID WARNINGS. *TT UPDATE. *TT (NHTSA ID #10014671, MARCH 07 2005)

EQUIPMENT:ELECTRICAL:AIR CONDITIONER

• TSB #05411 -- NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT (NHTSA ID #10014654, MARCH 07 2005)