TSB List for the 2004 Hyundai Sonata

Technical Service Bulletins (TSBs) for the 2004 Sonata are official communications between Hyundai & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

  • SUSPENSION
  • SERVICE BRAKES, HYDRAULIC
  • SERVICE BRAKES, HYDRAULIC:ANTILOCK
  • SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
  • SERVICE BRAKES, AIR:ANTILOCK
  • ENGINE AND ENGINE COOLING:ENGINE
  • ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
  • POWER TRAIN
  • POWER TRAIN:AUTOMATIC TRANSMISSION
  • POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
  • POWER TRAIN:AXLE ASSEMBLY
  • ELECTRICAL SYSTEM
  • VISIBILITY:WINDSHIELD WIPER/WASHER
  • STRUCTURE:BODY
  • TIRES
  • WHEELS
  • LANE DEPARTURE
  • BACK OVER PREVENTION
  • EQUIPMENT
  • EQUIPMENT:AIR CONDITIONER
  • EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
  • EQUIPMENT ADAPTIVE
  • SUSPENSION

    • TSB #20-SS-001H

      Date Announced:
      FEB 05, 2020
      NHTSA ID:
      #10172142

      This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years. Read More »

    SERVICE BRAKES, HYDRAULIC

    • TSB #0450001

      Date Announced:
      MAY 01, 2004
      NHTSA ID:
      #10007543

      FRONT BRAKE DISC MINIMUM THICKNESS SHOP MANUAL CORRECTION. *MR Read More »

    SERVICE BRAKES, HYDRAULIC:ANTILOCK

    • TSB #0650003

      Date Announced:
      MAR 01, 2006
      NHTSA ID:
      #10019637

      ABS PUMP SELF-CHECK NOISE. *TT Read More »

    • TSB #0550004

      Date Announced:
      JUN 01, 2005
      NHTSA ID:
      #10015864

      ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC Read More »

    SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT

    • TSB #0450006

      Date Announced:
      MAY 01, 2004
      NHTSA ID:
      #10009162

      ANTI-LOCK BRAKING SYSTEM (ABS)TCS ACTIVATION MAY RESULT FROM UNDERINFLATED COMPACT SPARE TIRE. *TT Read More »

    SERVICE BRAKES, AIR:ANTILOCK

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #TSB-09-AT-018

      Date Announced:
      OCT 01, 2009
      NHTSA ID:
      #10032908

      HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. Read More »

    • TSB #TSB-09-AT-013

      Date Announced:
      JUL 01, 2009
      NHTSA ID:
      #10030984

      HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). Read More »

    • TSB #0540009

      Date Announced:
      JUL 01, 2005
      NHTSA ID:
      #10016160

      2003-2004 SONATA 2.4L/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH. *SC Read More »

    • TSB #0436015

      Date Announced:
      SEP 01, 2004
      NHTSA ID:
      #10010302

      ECM REPROGRAMMING FOR INTERMITTENT HESITATION. *TT Read More »

    • TSB #0436009

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008730

      CHECK ENGINE LIGHT ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153. ENGINE CONTROL MODULE (ECM) REPROGRAMMING. *TT Read More »

    • TSB #0436006

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10009152

      UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

    • TSB #0636006

      Date Announced:
      DEC 01, 2006
      NHTSA ID:
      #10020878

      EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB Read More »

    POWER TRAIN

    • TSB #20-AT-016H

      Date Announced:
      APR 17, 2020
      NHTSA ID:
      #10174807

      The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »

    • TSB #DOR-T5K8Y-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128118

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-Y5Q6Z-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128119

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-T5K8Y-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128153

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-Y5Q6Z-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128154

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #04400062

      Date Announced:
      DEC 01, 2004
      NHTSA ID:
      #10011795

      2-3 SHIFT FLARE IMPROVEMENT TCM REPROGRAMMING INSTRUCTIONS. *NM Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #5NP-S9D9P-10

      Date Announced:
      SEP 02, 2016
      NHTSA ID:
      #10082725

      THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT). Read More »

    • TSB #TSB-09-AT-013

      Date Announced:
      JUL 01, 2009
      NHTSA ID:
      #10030984

      HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). Read More »

    • TSB #0540008

      Date Announced:
      DEC 01, 2005
      NHTSA ID:
      #10015866

      AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)

    • TSB #5NP-B6E2P-10

      Date Announced:
      AUG 09, 2016
      NHTSA ID:
      #10082455

      "THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. Read More »

    • TSB #TSB-09-AT-018

      Date Announced:
      OCT 01, 2009
      NHTSA ID:
      #10032908

      HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. Read More »

    POWER TRAIN:AXLE ASSEMBLY

    • TSB #5NP-B6E2P-10

      Date Announced:
      AUG 09, 2016
      NHTSA ID:
      #10082455

      "THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. Read More »

    • TSB #0640018

      Date Announced:
      DEC 01, 2006
      NHTSA ID:
      #10020912

      AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB Read More »

    • TSB #158

      Date Announced:
      NOV 01, 2005
      NHTSA ID:
      #10018734

      REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT Read More »

    ELECTRICAL SYSTEM

    • TSB #20-EE-003H

      Date Announced:
      APR 23, 2020
      NHTSA ID:
      #10174808

      This bulletin provides information on identifying dealer stock vehicles with either: ⿢ A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. ⿢ A 30 Day alert - vehicle has not started and reported an SOC in 30 days. Read More »

    • TSB #20-BE-001H

      Date Announced:
      JAN 16, 2020
      NHTSA ID:
      #10170883

      This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. Read More »

    • TSB #DOR-T5K8Y-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128153

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-Y5Q6Z-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128154

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #01011901

      Date Announced:
      AUG 01, 2005
      NHTSA ID:
      #10018184

      AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM Read More »

    VISIBILITY:WINDSHIELD WIPER/WASHER

    • TSB #0490011

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10009778

      WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT Read More »

    STRUCTURE:BODY

    • TSB #0380002

      Date Announced:
      MAY 01, 2005
      NHTSA ID:
      #10003320

      WATER LEAK BETWEEN THE TAILLIGHT LENSES AND THE BODY, RESULTING IN A LEAK INTO THE TRUNK AREA. *TT Read More »

    TIRES

    • TSB #20-SS-002H(1)

      Date Announced:
      MAY 06, 2020
      NHTSA ID:
      #10176182

      This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance. Read More »

    WHEELS

    • TSB #20-SS-002H(1)

      Date Announced:
      MAY 06, 2020
      NHTSA ID:
      #10176182

      This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance. Read More »

    LANE DEPARTURE

    • TSB #19-BE-011H-1

      Date Announced:
      NOV 04, 2019
      NHTSA ID:
      #10169370

      The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. Read More »

    BACK OVER PREVENTION

    • TSB #19-BE-011H-1

      Date Announced:
      NOV 04, 2019
      NHTSA ID:
      #10169370

      The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. Read More »

    EQUIPMENT

    • TSB #20-BD-007H-1

      Date Announced:
      MAY 01, 2020
      NHTSA ID:
      #10176178

      This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products. Read More »

    • TSB #20-EE-003H

      Date Announced:
      APR 23, 2020
      NHTSA ID:
      #10174808

      This bulletin provides information on identifying dealer stock vehicles with either: ⿢ A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. ⿢ A 30 Day alert - vehicle has not started and reported an SOC in 30 days. Read More »

    EQUIPMENT:AIR CONDITIONER

    • TSB #DOR-T5K8Y-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128118

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-Y5Q6Z-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128119

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #DOR-Y5Q6Z-01

      Date Announced:
      DEC 01, 2017
      NHTSA ID:
      #10128154

      This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »

    • TSB #0497002

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10009777

      FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT Read More »

    • TSB #0804

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10014323

      FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #20-AT-016H

      Date Announced:
      APR 17, 2020
      NHTSA ID:
      #10174807

      The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »

    EQUIPMENT ADAPTIVE

    • TSB #20-AT-016H

      Date Announced:
      APR 17, 2020
      NHTSA ID:
      #10174807

      The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »

    • TSB #20-BD-007H

      Date Announced:
      MAR 23, 2020
      NHTSA ID:
      #10173546

      This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products. Read More »

    • TSB #19-GI-006H

      Date Announced:
      OCT 14, 2019
      NHTSA ID:
      #10167253

      This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Read More »

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